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Article
Publication date: 9 September 2021

Rama Krishna S. and Patta Lokanadham

The purpose of the present paper aims to, study the coefficient of friction and wear behavior of nickel based super alloys used in manufacturing of gas and steam turbine blades…

Abstract

Purpose

The purpose of the present paper aims to, study the coefficient of friction and wear behavior of nickel based super alloys used in manufacturing of gas and steam turbine blades. In present paper, parametric study focuses on normal load, dry sliding velocity and contact temperature influence on coefficient of friction and wear of a nickel based super alloy material.

Design/methodology/approach

Experimental investigation is carried out to know the effect of varying load at constant sliding velocity and varying sliding velocity at constant load on coefficient of friction and wear behavior of nickel based super alloy material. The experiments are carried out on a nickel based super alloy material using pin on disk apparatus by load ranging from 30 N to 90 N and sliding velocity from 1.34 m/s to 2.67 m/s. The contact temperature between pin and disk is measured using K-type thermocouple for all test conditions to know effect of contact temperature on coefficient of friction and wear behavior of nickel based super alloy material. Analytical calculations are carried out to find wear rate and wear coefficient of the test specimen and are compared with experimental results for validation of experimental setup. Regression equations are generated from experimental results to estimate coefficient of friction and wear in the range of test conditions.

Findings

From the experimental results, it is observed that by increasing the normal load or sliding velocity, the contact temperature between the pin and disk increases, the coefficient of friction decreases and wear increases. Analysis of variance (ANOVA) is used to study the influence of individual parameters like normal load, dry sliding speed and sliding distance on the coefficient of friction and wear of nickel based super alloy material.

Originality/value

This is the first time to study effect of contact temperature on the coefficient of friction and wear behavior of nickel-based super alloy used for gas and steam turbine blades. Separate regression equations have been developed to determine the coefficient of friction and wear for the entire range of speed of gas turbine blades made of nickel based super alloy. The regression equations are also validated against experimental results.

Details

World Journal of Engineering, vol. 20 no. 2
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 6 February 2020

Ramakrishna Shinagam, Guntaka Ajay, Lokanadham Patta and Anand Siva Gandam

Wind power is the one of best natural resources to meet the demands of electricity in India. In this regard, one of engineering college in Visakhapatnam has procured wind turbine…

Abstract

Purpose

Wind power is the one of best natural resources to meet the demands of electricity in India. In this regard, one of engineering college in Visakhapatnam has procured wind turbine generators of 200 kWp and got these installed on the rooftop of the college buildings for research and power generation. After starting the mills, huge vibrations were experienced by the staff and students in the laboratories and classrooms. So, the purpose of this paper is to carry out vibration and noise studies on wind turbine generator to identify the problem for high vibrations and suggest a novel method for vibration reduction.

Design/methodology/approach

Experimental vibration and natural frequency investigations are carried when wind velocity around 6.0 m/s using frequency analyzer, impact hammer, condenser microphone and accelerometer. An attempt is made to reduce the vibration and noise level of wind turbine generator by inserting a steel coil spring of 300 mm length having 20 turns in series with turnbuckle D shackle assembly, which is used to connect the wind turbine generator to the hook mounted on slab.

Findings

A high vibration velocity of 9.9 mm/s was observed on at base frame of wind turbine generator. The natural frequencies of hook and slab are observed in between 15 to 20 Hz from the natural frequency test. A high noise of 94.67 dBA is observed at a distance of 1 m from the base of wind turbine generator along the rotational axis of rotor. After modification to the baseline, WTG the vibration and noise levels are reduced to 4.8 mm/sec and 77.76 dBA, respectively.

Originality/value

This is the first time to study the huge vibrations generated in wind turbine generators installed on the rooftop of the college. Developed a novel methodology to reduce the vibrations by inserting a steel coil springs in turnbuckle D shackle assembly of wind turbine generators. After modification, wind turbine generator are running successfully without any high vibrations.

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