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The purpose of this paper is to study the damage induced in “green” and synthetic composites under impact loading.

The study was focussed on epoxy-based composites reinforced with woven hemp or glass fibres. Six assessment techniques were employed in order to analyse and compare impact damages: eye observation, back face relief, terahertz spectroscopy, laser vibrometry, x-ray micro-tomography and microscopic observations.

Different damage detection thresholds for each material and technique were obtained. Damage induced by mechanical and laser impacts showed relevant differences, but the damage mechanisms are similar in both types of impact: matrix cracks, fibre failure, debonding at the fibres/matrix interface and delamination. Damage shape on back surfaces is similar after mechanical or laser impacts, but differences were detected inside samples.

The combination of these six diagnoses provides complementary information on the damage induced by mechanical or laser impacts in the studied green and synthetic composites.

Additive manufacturing is a recent technology used in the production of composite materials. The use of continuous fibres as reinforcement is necessary to achieve high mechanical performance. However, making these materials more environmentally friendly is still challenging. The purpose of this study was to investigate the feasibility of 3D printing a composite made of continuous regenerated cellulose fibres using a standard 3D printer generally used for printing polymers.

The production process was based on a pre-impregnated filament made from a tape containing continuous cellulose fibres and Pebax^® matrix. 3D printed composite samples were fabricated using fused deposition modelling. The tape, filament and 3D printed composites were first analysed by means of modulated differential scanning calorimetry and micrography. Tensile tests were then performed, and the mechanical characteristics were determined at each step of the production process. Fracture surfaces were investigated by field-emission gun–scanning electron microscopy.

Results showed that the mechanical behaviour of the material was maintained throughout the production process, and the 3D printed biocomposites had a stiffness equivalent to that of traditionally manufactured continuous cellulose fibre composites. The obtained 3D printed composites showed an increase in strength value by a factor of 4 and in tensile modulus by a factor of 20 compared to those of unreinforced Pebax^® polymer.

This paper demonstrates the feasibility of 3D printing composites based on continuous cellulose fibres, paving the way for new biocomposites made by additive manufacturing.