Robin Thomas, Laurent Gerbaud, Herve Chazal and Lauric Garbuio
This paper aims to describe a modelling and solving methodology of a (static converter–electric motor–control) system for its sizing by optimization, considering the dynamic…
Abstract
Purpose
This paper aims to describe a modelling and solving methodology of a (static converter–electric motor–control) system for its sizing by optimization, considering the dynamic thermal heating of the machine.
Design/methodology/approach
The electrical drive sizing model is composed of two simulators (electrical and thermal) that are co-simulated with a master−slave relationship for the time step management. The computation is stopped according to simulation criteria.
Findings
This paper details a methodology to represent and size an electrical drive using a multiphysics and multidynamics approach. The thermal simulator is the master and calls the electrical system simulator at a fixed exchange time step. The two simulators use a dedicated dynamic time solver with adaptive time step and event management. The simulation automatically stops on pre-established criteria, avoiding useless simulations.
Research limitations/implications
This paper aims to present a generic methodology for the sizing by optimization of electrical drives with a multiphysics approach, so the precision and computation time highly depend on the modelling method of each components. A genetic multiobjective optimization algorithm is used.
Practical implications
The methodology can be applied to size electrical drives operating in a thermally limited zone. The power electronics converter and electrical machine can be easily adapted by modifying their sub-model, without impacting the global model and simulation principle.
Originality/value
The approach enables to compute a maximum operating duration before reaching thermal limits and to use it as an optimization constraint. These system considerations allow to over constrain the electrical machine, enabling to size a smaller machine while guaranteeing the same output performances.
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Le Nhat Hoang Tran, Laurent Gerbaud, Nicolas Retière and Hieu Nguyen Huu
Static converters generate current harmonics in power grids. For numerous studies, analytical frequency modeling is preferred to carry out their harmonic modeling in the context…
Abstract
Purpose
Static converters generate current harmonics in power grids. For numerous studies, analytical frequency modeling is preferred to carry out their harmonic modeling in the context of sizing by optimization. However, a design by optimization has to consider other constraints, e.g. modeling constraints and operating constraints. In this way, this paper aims to focus on applying an analytical frequency modeling on the sizing by optimization of an aircraft electrical power channel.
Design/methodology/approach
The paper aims to size a multiphysical system by optimization. In this way, the sizing of an aircraft electrical power channel by optimization has been carried out. The models of all the channel components are analytical. Specifically, the frequency model of the power electronics is based on Tran et al. (2016) and is made of equalities and inequalities. Due to this modeling choice, the optimization satisfies hundreds of constraints, such as modeling constraints and static converter operating constraints. Furthermore, transient constraints are only verified after optimization.
Findings
The difficulty is the modeling of the system by taking into account nonlinear implicit equations having several solutions. A solution is the addition of inequality constraints to the model to guide the implicit solving. Furthermore, this greatly helps the optimization algorithm to find the good operating mode of the static converter, at steady state. This aspect is indispensable to validate the sizing model.
Research limitations/implications
The number of the configurations per operating period of the static converters is defined a priori and limited.
Originality/value
The analytical model for the sizing is formulated as a constrained optimization problem. Its solving and the sizing by optimization are carried out by the same optimization algorithm.
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Arnaud Baraston, Laurent Gerbaud and Jean-Luc Schanen
With the increasing number of onboard controlled static converters in aeronautics, methods to design lighter configurations are required. This study aims to help the designer…
Abstract
Purpose
With the increasing number of onboard controlled static converters in aeronautics, methods to design lighter configurations are required. This study aims to help the designer sizing optimal electromagnetic compatibility (EMC) filters and, moreover, finding optimal voltage levels and switching frequency, which have a great impact on the design and global mass of such converters.
Design/methodology/approach
Analytical models for capacitors, inductors and heatsink are settled. Using frequency modeling, EMC can be studied analytically. To deal with frequency and voltages variations, models of perturbations sources are developed. Concerning the problem of surveilling thousands of harmonics to check the whole frequency range of EMC standards in optimization, a strategy that drastically reduces the number of computations and has a good convergence is proposed.
Findings
The methods settled in the paper allow to optimize a controlled static converter with its EMC filters along with finding optimal switching frequency and voltage levels. A study on a three-phase rectifier reveals the importance of the switching frequency on converter design with EMC filters. A 28 per cent mass reduction is predicted by increasing the switching frequency from 10 to 30 kHz. The designed converters are verified by simulations.
Research limitations/implications
Investigating the voltage levels along with the switching frequency has not been achieved yet for static controlled converters with EMC constraints. The approach lacks experimental validations, but it is currently ongoing.
Originality/value
Dealing analytically with the changes of frequency or voltages in an EMC study is a new feature. The possibility to use deterministic algorithm is essential for dealing with the important number of constraints and the numerous interactions between all the parts of the problem, especially EMC.
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B. Delinchant, D. Duret, L. Estrabaut, L. Gerbaud, H. Nguyen Huu, B. Du Peloux, H.L. Rakotoarison, F. Verdiere and F. Wurtz
This paper is a synthesis paper which seeks to discuss an optimisation framework using software components, which is a new emerging paradigm in computer science.
Abstract
Purpose
This paper is a synthesis paper which seeks to discuss an optimisation framework using software components, which is a new emerging paradigm in computer science.
Design/methodology/approach
The goal of this paper is to show the efficiency of the software component approach for the implementation of optimisation frameworks for engineering systems in general, and electromagnetic systems in particular.
Findings
This paper highlights the component standard, a generator based on analytical expressions of the system, and an optimization service. References and examples show application in the area of electromagnetic components and systems.
Practical implications
This paper presents CADES, a framework dedicated to system design, based on optimization needs. The framework is defined with a standard implementing the software component paradigm and a pattern to use it. Indeed, this pattern details how to create and use a component (the model of the device to design).
Originality/value
This paper shows how the new emerging paradigm of software components can be used for building new generations of optimisation environment allowing capitalisation and reuse by combination of software components containing models and optimisation algorithms.
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Keywords
J. Schutz, L. Gerbaud, J. Roudet and C. Larouci
The paper deals with the sizing of a flyback converter. The approach proposes to use symbolic calculation to perform sizing times, the accuracy and the number of parameters to…
Abstract
The paper deals with the sizing of a flyback converter. The approach proposes to use symbolic calculation to perform sizing times, the accuracy and the number of parameters to size. So, it presents a symbolic model to size a flyback converter using optimisation techniques. Such an approach is preferred to a simulation approach thanks to the flexibility of symbolic models and their possibility to treat a great set of criteria in few seconds or minutes. The expressions of a great part of the criteria are made by an automatic symbolic process – model builders – and the others are carried out by the designer. Such a model is used in a gradient optimisation process well known for its convergence properties. From this model, a builder carries out automatically the building of a dedicated sizing tool, by automatically transforming it into an optimisation problem and by automatically giving the corresponding sizing tool with its GUI.
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Keywords
Lucas Agobert, Benoit Delinchant and Laurent Gerbaud
This study aims to optimize electrical systems represented by ordinary differential equations and events, using their frequency spectrum is an important purpose for designers…
Abstract
Purpose
This study aims to optimize electrical systems represented by ordinary differential equations and events, using their frequency spectrum is an important purpose for designers, especially to calculate harmonics.
Design/methodology/approach
This paper presents a methodology to achieve this, by using a gradient-based optimization algorithm. The paper proposes to use a time simulation of the electrical system, and then to compute its frequency spectrum in the optimization loop.
Findings
The paper shows how to proceed efficiently to compute the frequency spectrum of an electrical system to include it in an optimization loop. Derivatives of the frequency spectrum such as the optimization inputs can also be calculated. This is possible even if the sized system behavior cannot be defined a priori, e.g. when there are static converters or electrical devices with natural switching.
Originality/value
Using an efficient sequential quadratic programming optimizer, automatic differentiation is used to compute the model gradients. Frequency spectrum derivatives with respect to the optimization inputs are calculated by an analytical formula. The methodology uses a “white-box” approach so that automatic differentiation and the differential equations simulator can be used, unlike most state-of-the-art simulators.
Details
Keywords
Baidy Touré, Laurent Gerbaud, Jean-Luc Schanen and Régis Ruelland
The purpose of this paper is to deal with the design of passive filter for power electronics voltage inverters used in aircraft electrical drives (a permanent magnet synchronous…
Abstract
Purpose
The purpose of this paper is to deal with the design of passive filter for power electronics voltage inverters used in aircraft electrical drives (a permanent magnet synchronous machine fed by a six-phase voltage inverter with PMW control), using optimization for both sizing and sensibility analyses.
Design/methodology/approach
The approach is generic. An aid allows to modify easily the frequency model and so to check various study cases, and to carry out the filter optimization for different topologies or control strategies.
Findings
The approach is generic. An aid allows to modify easily the frequency model and so to check various study cases, and to carry out the filter optimization for different topologies or control strategies.
Research limitations/implications
The power electronics load is supposed to be a set of predefined harmonic sources, obtained by experiment or time simulation plus fast fourier transformation before the optimization process.
Practical implications
The problem has numerous constraints on the components, mainly technological constraints. The volume is minimized, respecting electromagnetic standards and an electro magnetic interference filter prototype has been made.
Originality/value
The frequency model is automatically generated. A complex aircraft application has been studied thanks to the approach. Several sensibility analyses have been carried out. An EMC filter has been sized and an experimental prototype has been made, comforting the sizing by optimization.
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Keywords
Laurent Gerbaud, Zié Drissa Diarra, Herve Chazal and Lauric Garbuio
The paper aims to deal with the exact computation of the Jacobian of a time criteria from a numerical simulation of power electronics structures, for the sizing by gradient-based…
Abstract
Purpose
The paper aims to deal with the exact computation of the Jacobian of a time criteria from a numerical simulation of power electronics structures, for the sizing by gradient-based optimization algorithm.
Design/methodology/approach
Runge Kutta 44 is used to solve the state equations. The generic approach combines numerical and symbolic approaches. The modelling of the static converter is based on ideal switches.
Findings
The paper extends the state equations to derivate any state variable according a sizing parameter. The integral expressions used for some sizing performances (e.g. average or RMS values) mix symbolic and numerical approaches. Choices are made for the derivatives of the extrema of which the search is not a continuous process. The use of an object-oriented implementation allows to have generic formulation of some design performances.
Research limitations/implications
The paper aims to propose and to test formulations of sizing criteria and their gradients; so, the modelling of the study case is carried out manually. Due to generic modelling approach used for the power electronics, the model is not completely continuous. So, the derivatives according some parameters (e.g. switch controls) must be carried out by finite differences. However, as the global behaviour is continuous, it is not critical.
Practical implications
The proposed formulations can be easily applied on simple static converter applications. For applications with large state equations, it should be possible to use the basic model of switches used in simulation tools of power electronics. The solving process and the sizing criteria formulation (with their derivatives) are generic and can be instantiate for any study.
Originality/value
The approach proposes formulations giving a numerical sizing dynamic model with a Jacobian computed, if possible, by an exact derivation useful for optimization studies. The approach gives fast simulation and fast computation of the derivatives by combining numerical and analytical approaches.
Details
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L. Gerbaud, E. Atienza, A. Bolopion and J. Fandino
The paper deals with the sizing of controlled converter applications, with possibly, closed control loops, by combining several tools. The approach proposes to use symbolic…
Abstract
The paper deals with the sizing of controlled converter applications, with possibly, closed control loops, by combining several tools. The approach proposes to use symbolic calculation to perform sizing times, but also numerical calculation when symbolic expressions do not exist. The sizing model is deduced from criteria on the components (control values, average values, losses, rms values, maximum values, durations, etc.). The approach is based on two development environments: Gentiane for the modelling and simulation and Eden for the optimisation.
Details
Keywords
P. Enciu, F. Wurtz, L. Gerbaud and B. Delinchant
The purpose of this paper is to illustrate automatic differentiation (AD) as a new technology for the device sizing in electromagnetism by using gradient constrained optimization…
Abstract
Purpose
The purpose of this paper is to illustrate automatic differentiation (AD) as a new technology for the device sizing in electromagnetism by using gradient constrained optimization. Component architecture for the design of engineering systems (CADES) framework, previously described, is presented here with extended features.
Design/methodology/approach
The paper is subject to further usage for optimization of AD (also named algorithmic differentiation) which is a powerful technique that computes derivatives of functions described as computer programs in a programming language like C/C++, FORTRAN.
Findings
Indeed, analytical modeling is well suited regarding optimization procedure, but the modeling of complex devices needs sometimes numerical formulations. This paper then reviews the concepts implemented in CADES which aim to manage the interactions of analytical and numerical modeling inside of gradient‐based optimization procedure. Finally, the paper shows that AD has no limit for the input program complexity, or gradients accuracy, in the context of constrained optimization of an electromagnetic actuator.
Originality/value
AD is employed for a large and complex numerical code computing multidimensional integrals of functions. Thus, the paper intends to prove the AD capabilities in the context of electromagnetic device sizing by means of gradient optimization. The code complexity as also as the implications of AD usage may stand as a good reference for the researchers in this field area.