R. Ecault, M. Boustie, L. Berthe, F. Touchard, L. Chocinski-Arnault, H. Voillaume and B. Campagne
The purpose of this paper is to develop a laser shock adhesion test (LASAT) and evaluate its ability to reveal various bond qualities of stuck carbon fiber reinforced polymer…
Abstract
Purpose
The purpose of this paper is to develop a laser shock adhesion test (LASAT) and evaluate its ability to reveal various bond qualities of stuck carbon fiber reinforced polymer (CFRP) industrial assemblies.
Design/methodology/approach
Four grades of adhesion were prepared by release agent contamination of CFRP prior to assembly. Laser shots were performed at different intensities on these samples.
Findings
To characterize and quantify the damage created by the propagation of shock waves in the bonded material, several diagnoses were used (confocal microscopy, ultra-sound inspection and cross-sections microscopy). These three post-mortem techniques are complementary and provide consistent results.
Originality/value
The combination of these diagnoses along with the LASAT technique provides relevant information on the bond quality in agreement with GIC values measured by the University of Patras.
Details
Keywords
Fabienne Touchard, Michel Boustie, Laurence Chocinski-Arnault, Pedro Pascual González, Laurent Berthe, Davi de Vasconcellos, Luigi Sorrentino, Pawel Malinowski and Wieslaw Ostachowicz
The purpose of this paper is to study the damage induced in “green” and synthetic composites under impact loading.
Abstract
Purpose
The purpose of this paper is to study the damage induced in “green” and synthetic composites under impact loading.
Design/methodology/approach
The study was focussed on epoxy-based composites reinforced with woven hemp or glass fibres. Six assessment techniques were employed in order to analyse and compare impact damages: eye observation, back face relief, terahertz spectroscopy, laser vibrometry, x-ray micro-tomography and microscopic observations.
Findings
Different damage detection thresholds for each material and technique were obtained. Damage induced by mechanical and laser impacts showed relevant differences, but the damage mechanisms are similar in both types of impact: matrix cracks, fibre failure, debonding at the fibres/matrix interface and delamination. Damage shape on back surfaces is similar after mechanical or laser impacts, but differences were detected inside samples.
Originality/value
The combination of these six diagnoses provides complementary information on the damage induced by mechanical or laser impacts in the studied green and synthetic composites.
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Keywords
The aim of this paper is to give a simple and accurate tool for prediction and comparison of residual stresses in laser shock peened and shot peen treated materials.
Abstract
Purpose
The aim of this paper is to give a simple and accurate tool for prediction and comparison of residual stresses in laser shock peened and shot peen treated materials.
Design/methodology/approach
This work applies finite element code ABAQUS in order to compare the residual stress state and plastic deformation in specimens in aluminium alloy 7050‐T7451, treated with shot peening (SP) and laser shock peening (LSP) processes. Both processes are simulated using the Hugoniot elastic limit (HEL) of the material in question, and the processes are modelled using same input parameters (pressure on the surface of the specimen and the duration of contact between the material and the peening medium).
Findings
By using the same approach in both the analyses, a sound comparison of two technologies can be made, by comparing the obtained residual stress profiles. In addition, surface pressure and contact time can be varied easily in a parametric analysis, allowing the calibration of the numerical results.
Research limitations/implications
Owing to simplicity of used numerical models, different process parameters relative to SP process have not been taken in consideration directly, but through their effect on pressure on the surface of the specimen and the duration of contact between the material and the peening medium.
Originality/value
Application of HEL material model, usually applied to LSP problems, to the analysis of SP process gives promising results, in spite of simplicity of used numerical model.
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Keywords
Patrice Peyre, Neila Hfaiedh, Hongbin Song, Vincent Ji, Vincent Vignal, Wilfrid Seiler and Stephane Branly
The purpose of this paper is to conduct a comparative study of the surface modifications induced by two different lasers on a 2050‐T8 aluminum alloy, with a specific consideration…
Abstract
Purpose
The purpose of this paper is to conduct a comparative study of the surface modifications induced by two different lasers on a 2050‐T8 aluminum alloy, with a specific consideration of residual stress and work‐hardening levels.
Design/methodology/approach
Two lasers have been used for Laser shock peening (LSP) treatment in water‐confined regime: a Continuum Powerlite Plus laser, operating at 0.532 mm with 9 ns laser pulses, and near 1.5mm spot diameters; a new generation Gaia‐R Thales laser delivering 10 J‐10 ns impacts, with 4‐6mm homogeneous laser spots at 1.06 mm. Surface deformation, work‐hardening levels and residual stresses were analyzed for both LSP conditions. Residual stresses were compared with numerical simulations using a 3D finite element (FE) model, starting with the validation of surface deformations induced by a single laser impact.
Findings
Similar surface deformations and work‐hardening levels, but relatively lower residual stresses were obtained with the new large 4‐6 mm impact configuration. This was attributed to a reduced number of local cyclic loadings (2) compared with the small impact configuration (4). Additionally, more anisotropic stresses were obtained with small impacts. FE simulations using Johnson‐Cook's material' behavior were shown to simulate accurately surface deformations, but to overestimate maximum stress levels.
Research limitations/implications
This work should provide LSP workers a better understanding of the possible benefits from the different LSP configurations currently co‐existing: using small (<2 mm) impacts at high‐cadency rates or large ones (>4‐5 mm). Moreover, experimental results and simulated data had never been presented on 2050‐T8 Al alloy.
Originality/value
An experimental (and numerical) comparison using two distinct laser sources for LSP, has never been presented before. This preliminary work should help LSP workers to choose adequate sources.
Details
Keywords
Shun Cui, Hiroshi Nishikawa, Jing Wang and Qian Zou
This study aims to use a thermal elastohydrodynamic lubrication (EHL) algorithm incorporating an Eyring flow model to solve a steady-state contact in simple sliding motion.
Abstract
Purpose
This study aims to use a thermal elastohydrodynamic lubrication (EHL) algorithm incorporating an Eyring flow model to solve a steady-state contact in simple sliding motion.
Design/methodology/approach
A theoretical model was used to investigate the effect of starvation on the surface dimple phenomenon by gradually reducing the thickness of the inlet oil layer.
Findings
The increase in the starvation degree reduces the dimple depth, film thickness, the pressure peak and the temperature rise. Under the severe starvation condition, the dimple is eliminated so that the EHL contact becomes partly parched. In elliptical results, for the same starvation parameters, the oil replenishment is stronger than that in circular contact.
Originality/value
This paper fulfils an exploration to study how the oil starvation influences the surface dimple phenomenon.
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Keywords
Kelly S. Carney, Omar Hatamleh, James Smith, Thomas Matrka, Amos Gilat, Michael Hill and Chanh Truong
The purpose of this paper is to present an analytical framework for predicting the residual stresses that result from the laser shock peening of a friction stir‐welded 2195…
Abstract
Purpose
The purpose of this paper is to present an analytical framework for predicting the residual stresses that result from the laser shock peening of a friction stir‐welded 2195 aluminum alloy sample, using the finite element software LS‐DYNA.
Design/methodology/approach
The pressures resulting from the laser peening are directly applied in an explicit transient analysis as forces. At the completion of the transient analysis, an implicit springback analysis is performed to determine the final residual stresses. This cycle is repeated for the appropriate number of peen applications, including the appropriate overlap of application areas. To validate the analytical framework, a comparison of residual stresses between analysis and a test specimen is made using laser‐peened base material which was not friction stir‐welded. Friction stir welding (FSW) causes residual stresses and material property variations. In this work, the varying material properties regions are simplified and defined as discrete, separate materials. The residual stresses resulting from the welding are introduced directly as initial conditions in the peening transient analysis and so are combined within the analysis with the residual stresses from the peening.
Findings
Comparisons made between the experimental and analytical residual stresses are generally favorable.
Originality/value
Analysis of the laser shock peening of FSW has not been accomplished previously.
Details
Keywords
Tingyun Ming, Qunjia Peng, Yaolei Han and Tao Zhang
This paper aims to review the effect of traditional shot peening (SP), laser shock peening (LSP) and water jet cavitation peening (WJP) on microstructure evolution and corrosion…
Abstract
Purpose
This paper aims to review the effect of traditional shot peening (SP), laser shock peening (LSP) and water jet cavitation peening (WJP) on microstructure evolution and corrosion behavior of austenitic stainless steels 316L and 304.
Design/methodology/approach
The effect of SP, LSP and WJP on corrosion behavior of 316L and 304 were discussed in terms of surface peening–induced change in surface roughness, stress state and grain size.
Findings
Residual compressive stress and grain refinement were introduced after SP, LSP and WJP treatment in 316L and 304 stainless steels. Superior corrosion resistance can be obtained by WJP compared with SP and LSP.
Originality/value
The relationship between SP-, LSP- and WJP-induced change in microstructure and stress state and corrosion resistance was summarized.
Details
Keywords
Miguel Morales, Carlos Correa, Juan Antonio Porro, Carlos Molpeceres and José Luis Ocaña
Laser shock peening (LSP) is mainly a mechanical process, but in some cases, it is performed without a protective coating and thermal effects are present near the surface. The…
Abstract
Purpose
Laser shock peening (LSP) is mainly a mechanical process, but in some cases, it is performed without a protective coating and thermal effects are present near the surface. The numerical study of thermo‐mechanical effects and process parameter influence in realistic conditions can be used to better understand the process.
Design/methodology/approach
A physically comprehensive numerical model (SHOCKLAS) has been developed to systematically study LSP processes with or without coatings starting from laser‐plasma interaction and coupled thermo‐mechanical target behavior. Several typical results of the developed SHOCKLAS numerical system are presented. In particular, the application of the model to the realistic simulation (full 3D dependence, non‐linear material behavior, thermal and mechanical effects, treatment over extended surfaces) of LSP treatments in the experimental conditions of the irradiation facility used by the authors is presented.
Findings
Target clamping has some influence on the results and needs to be properly simulated. An increase in laser spot radius and an increase in pressure produces an increase of the maximum compressive residual stress and also the depth of the compressive residual stress region. By increasing the pulse overlapping density, no major improvements are obtained if the pressure is high enough. The relative influence of thermal/mechanical effects shows that each effect has a different temporal scale and thermal effects are limited to a small region near the surface and compressive residual stresses very close to the surface level can be induced even without any protective coating through the application of adjacent pulses.
Originality/value
The paper presents numerical thermo‐mechanical study for LSP treatments without coating and a study of the influence of several process parameters on residual stress distribution with consideration of pulse overlapping.
Details
Keywords
Uroš Trdan, Sebastjan Žagar, Janez Grum and José Luis Ocan˜a
The purpose of this paper is to investigate the effect of shock waves and strain hardening effect of laser and shot peening on precipitation‐hardened aluminium alloy AA 6082‐T651.
Abstract
Purpose
The purpose of this paper is to investigate the effect of shock waves and strain hardening effect of laser and shot peening on precipitation‐hardened aluminium alloy AA 6082‐T651.
Design/methodology/approach
The hardened layer was evaluated by means of surface integrity with optical microscopy, scanning electron microscope (SEM), energy dispersive spectroscopy, analysis of microhardness and residual stress profiles. Corrosion anodic polarization tests in a 3.5 per cent NaCl water solution were carried out to express a pitting potential and the degree of pitting attack, which was verified on SEM and with 3D metrology.
Findings
Research results indicated significant differences between two treatment techniques which had an important influence on the final condition of the surface layer. Potentiodynamic polarization tests inferred that laser peening enabled shift of the pitting potential to more positive values, which ensures higher corrosion resistance.
Originality/value
Results confirmed that the higher corrosion resistance of the laser‐peened specimens against pitting corrosion depends on the modification of the surface, due to ablation during plasma generation. Despite increased surface roughness, laser‐peened specimen exhibits beneficial increase of the pitting/breakdown potential and in reduction of pitting attack degree at the specimen surface.