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1 – 4 of 4Lucia Regina and José Aguiomar Foggiatto
Breast cancer is the most diagnosed type of cancer in the world, and mastectomies to remove tumors are still common. An external breast prosthesis (EBP) can be used to minimize…
Abstract
Purpose
Breast cancer is the most diagnosed type of cancer in the world, and mastectomies to remove tumors are still common. An external breast prosthesis (EBP) can be used to minimize the asymmetry, due to the ablation. Some governments do not cover costs of that assistive technology, and women end up using socks and fabric pockets filled with seeds, to simulate the volume lost in the surgery. This study aims to offer to those women a decent solution, ergonomic, but still affordable.
Design/methodology/approach
The authors interviewed 20 mastectomized Brazilian women, listened to their relate and 3D scanned them, to give rise to personalized external lightweight breast prostheses. The authors used free software for computer-aided design and computer-aided manufacturing, and low-cost 3D printers. From the strategy of bespoke products, this study generalized the method, to conceive mass customized prostheses, in a compromise solution that reduces personalization, conserving the best features of design.
Findings
This study achieved a method to manufacture ergonomic, bespoke external breast prostheses, using low-cost technology. Previous literature made them using expensive scanners, software and printers.
Research limitations/implications
The authors validated this method during pandemic, which restricted the number of patients the authors could have access to. This impacted authors’ possibility to work on matching the color of the final product and real skin. The authors understood, though, that precision of color, in the final product, is challenging, because of the peculiar aspects of human skin.
Originality/value
Using the method the authors proposed, personalized external breast prostheses can be manufactured using low-cost resources, democratizing better quality of life for more breast cancer survivors.
Details
Keywords
Bruno Benegra Denadai, José Aguiomar Foggiatto, Peterson Triches Dornbusch, Maria Fernanda Pioli Torres and Marco Antônio Luersen
This paper aims to design and manufacture an equine hand prosthesis using additive manufacturing, with an estimated useful life of one year. This approach offers a fast and…
Abstract
Purpose
This paper aims to design and manufacture an equine hand prosthesis using additive manufacturing, with an estimated useful life of one year. This approach offers a fast and affordable manufacturing alternative while ensuring the horse's safety, comfort and functionality.
Design/methodology/approach
The ground reaction force and the frequency of a horse’s walking were obtained from the literature. Mechanical tests were conducted on specimens with different manufacturing directions to determine the mechanical properties of the printed material. Finite element simulations, along with fatigue equations were used to design a geometry that respected the stress constraints. Subsequently, a prototype was manufactured in thermoplastic polyurethane using additive manufacturing technique.
Findings
With the aid of the proposed methodology, a new low-cost equine hand prosthesis is developed, and a prototype is manufactured. And in accordance with the design requirements, this prosthesis is intended to exhibit proper durability.
Social implications
This work presents an alternative way for horses facing amputation, offering a solution where euthanasia can be avoided through the use of a prosthesis to replace a part of the amputated limb. This approach could not only extend the reproductive life of matrices with high commercial value but also preserve the lives of animals with sentimental value to the owner.
Originality/value
To the best of the authors' knowledge, this is the first study of an equine hand prosthesis model designed for and manufactured by additive manufacturing.
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Neri Volpato, José Aguiomar Foggiatto and Daniel Coradini Schwarz
– The aim of this work is to study the influence of the quality (surface profile) of the support base on dimensional accuracy in the Z-axis in fused deposition modeling (FDM).
Abstract
Purpose
The aim of this work is to study the influence of the quality (surface profile) of the support base on dimensional accuracy in the Z-axis in fused deposition modeling (FDM).
Design/methodology/approach
The surface profile of a support base produced using a standard (default) FDM configuration is analyzed experimentally, and two new deposition configurations are proposed. Some parts are built using these approaches, and the influence of the profile on Z accuracy is investigated. The parts are examined using a contact method and measured using a caliper.
Findings
The surface profile of the support base has a direct influence on FDM part accuracy in Z. The results show that the accuracy in the Z dimension of an FDM prototype can be increased by improving the surface quality of the support base. In cases where accuracy is paramount, this can be achieved by better planning (tuning) of the support strategy.
Originality/value
A significant component of the Z error in FDM has been identified and studied.
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Keywords
Enrique Soriano Heras, Fernando Blaya Haro, José María de Agustín del Burgo and Manuel Enrique Islán Marcos
The purpose of this paper is to present a solution for the levelling plate of fused deposition modelling (FDM) additive manufacturing (AM) systems. This automatic levelling system…
Abstract
Purpose
The purpose of this paper is to present a solution for the levelling plate of fused deposition modelling (FDM) additive manufacturing (AM) systems. This automatic levelling system is presented as an evolution of actual systems, which uses a new ultrasound sensing system.
Design/methodology/approach
After obtaining a prototype, different tests were conducted for getting a system which solves the level plate problem and can be mounted in any FDM AM machine. Several benchmark models were obtained and compared with current equipment concepts for the validity of the product.
Findings
All tests were performed with high accuracy, enabling the production of geometries that could not have been achieved without this novel system.
Practical implications
This development will enable experienced users to set aside the problems of calibration and focus on the purpose of this type of machines, making prototypes.
Originality/value
A system architecture has been developed and integrated into an open hardware AM system, allowing real-time adjustment of the plate during each layer, thus eliminating the need of levelling the plate, allowing to achieve easier printing, and without increasing the cost significantly.
Details