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Article
Publication date: 3 May 2013

Jieren Yang, Ruirun Chen, Hongsheng Ding, Yanqing Su, Guo Jingjie, Feng Huang and Hengzhi Fu

The purpose of this paper is to introduce a numerical calculation method to study the uniformity of the magnetic field in a cold crucible used for directional solidification (DS…

476

Abstract

Purpose

The purpose of this paper is to introduce a numerical calculation method to study the uniformity of the magnetic field in a cold crucible used for directional solidification (DS) and provide information for designing a cold crucible that can induce a uniform magnetic field.

Design/methodology/approach

To obtain the characteristics of the magnetic field in a cold crucible and its influence on the directional solidification processing, based on experimental verification, 3‐D finite element (FE) models with different crucible configuration‐elements and power parameters were established to study the uniformity of the magnetic field in a cold crucible. In addition, different TiAl ingots were directionally solidified with different cold crucibles, and the solid/liquid (S/L) interfaced were examined to investigate the effect of the magnetic field on the macrostructure of those ingots.

Findings

The uniformity of the magnetic field in a given domain can be quantitatively analyzed by statistical methods. Numerical calculation results showed that the uniformity of the magnetic field can be improved by optimizing the crucible configuration and adopting lower frequency. Better uniformity of the magnetic field in a cold crucible is beneficial to directional solidification.

Originality/value

The calculation of the uniformity of the magnetic field is proposed as a method for quantitative study of the distribution characteristics of the magnetic field in a cold crucible. The relationship between the S/L interfaces of TiAl ingots and the uniformity of the magnetic field is initially characterised; additionally, techniques for improving the uniformity of the magnetic field in a cold crucible are suggested.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 32 no. 3
Type: Research Article
ISSN: 0332-1649

Keywords

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Article
Publication date: 6 February 2025

Jieren Guan, Shuhu Luo, Xinfeng Kan, Chao Chen and Qiuping Wang

The purpose of this study is to assess the effects of fused filament fabrication (FFF) printing parameters on the surface quality and dimensional accuracy of FFF-fabricated copper…

9

Abstract

Purpose

The purpose of this study is to assess the effects of fused filament fabrication (FFF) printing parameters on the surface quality and dimensional accuracy of FFF-fabricated copper green parts using the appropriate filaments. The orthogonal experiments were implemented and the errors in length, width and height were measured and analyzed. The results of range analysis and variance analysis indicated the orders of effect factors. Dissolvent debinding combined with thermal debinding was adopted to remove the binders inside the green part by calculating debinding rate. The influence mechanism of sintering temperatures on the microstructure and shrinkage was elaborated.

Design/methodology/approach

The extrusion-based FFF in manufacturing copper parts can overcome shortcomings for high reflectivity and heat dissipation in laser powder bed fusion process at cost-saving and materials saving. This study makes an attempt to prepare copper/binder composite filaments through mixing, extrusion and flowability evaluation.

Findings

The results showed that the suitable composite filaments applied for FFF should balance rigidity and plasticity. The combination of printing speed and heating temperature impacts on the surface quality significantly, and the major factor in determining the dimensional accuracy is layer thickness. Two-stage debinding procedure was beneficial for binder removal and sintering process. The higher sintering temperature results in less voids, sizes shrinkage and densified microstructure, which is attributed to the occurrence of sintering neck among the fused copper powders.

Originality/value

The self-prepared copper/binder composite filaments were successfully manufactured using the FFF process. This study provides unique approach and print guidance for fabricating complex structures of pure copper components.

Details

Rapid Prototyping Journal, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1355-2546

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Article
Publication date: 6 August 2019

Jieren Guan, Xiaowei Zhang, Yehua Jiang and Yongnian Yan

This study aims to obtain the mechanistic insights for the fabrication of pure copper thin wall components by selective infrared (IR) laser melting (SLM) and correlated with…

535

Abstract

Purpose

This study aims to obtain the mechanistic insights for the fabrication of pure copper thin wall components by selective infrared (IR) laser melting (SLM) and correlated with microstructure development, microhardness, surface morphology and phase analysis. Experimental processes for single track and selection of substrate materials have been studied using a combination of different laser powers and scanning speeds.

Design/methodology/approach

SLM of pure copper was performed on a YONGNIAN Laser YLMS-120 SLM machine using an Nd: YAG fiber laser operating at 1,060 nm in the NIR region. Single-track experiments and processing parameters are investigated through different combinations of laser power and scanning speed. The microstructure of the fabricated pure copper samples by SLM technique was analyzed by means of X-ray diffraction, scanning electron microscope equipped with energy disperse spectrometer, optical microscope (OM) and micro-hardness tester.

Findings

Steel-based substrates were found suitable for pure copper manufacturing due to sufficient heat accumulation. The width of a single track was determined by liner energy density, showing discontinuities and irregular morphologies at low laser powers and high scanning speeds. As a result of instability of the molten pool induced by Marangoni convection, cracks and cavities were observed to appear along grain boundaries in the microstructure. The top surface morphology of SLM-processed component showed a streamflow structure and irregular shapes. However, the powder particles attached to side surface, which manifest copper powders, are even more sensitive to melt pool of contour track. The crystal phase characteristics of copper components indicated increasing crystallite size of a-Cu, and the decreasing intensity of diffraction peak was attributed to the presence of defects during SLM. The maximum relative density and microhardness were 82 per cent and 61.48 HV0.2, respectively. The minimum thickness of a pure copper thin wall component was 0.2 mm.

Originality/value

This paper demonstrated the forming mechanism and explored feasibility of pure copper thin wall parts by SLM technology in the NIR region. The surface morphology, microstructure and crystal structure were preliminary studied with laser processing parameters.

Details

Rapid Prototyping Journal, vol. 25 no. 8
Type: Research Article
ISSN: 1355-2546

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Article
Publication date: 19 January 2021

Chih-Ming Chen, Chung Chang and Yung-Ting Chen

Digital humanities aim to use a digital-based revolutionary new way to carry out enhanced forms of humanities research more effectively and efficiently. This study develops a…

852

Abstract

Purpose

Digital humanities aim to use a digital-based revolutionary new way to carry out enhanced forms of humanities research more effectively and efficiently. This study develops a character social network relationship map tool (CSNRMT) that can semi-automatically assist digital humanists through human-computer interaction to more efficiently and accurately explore the character social network relationships from Chinese ancient texts for useful research findings.

Design/methodology/approach

With a counterbalanced design, semi-structured in-depth interview, and lag sequential analysis, a total of 21 research subjects participated in an experiment to examine the system effectiveness and technology acceptance of adopting the ancient book digital humanities research platform with and without the CSNRMT to interpret the characters and character social network relationships.

Findings

The experimental results reveal that the experimental group with the CSNRMT support appears higher system effectiveness on the interpretation of characters and character social network relationships than the control group without the CSNRMT, but does not achieve a statistically significant difference. Encouragingly, the experimental group with the CSNRMT support presents remarkably higher technology acceptance than the control group without the CSNRMT. Furthermore, use behaviors analyzed by lag sequential analysis reveal that the CSNRMT could assist digital humanists in the interpretation of character social network relationships. The results of the interview present positive opinions on the integration of system interface, smoothness of operation, and external search function.

Research limitations/implications

Currently, the system effectiveness of exploring the character social network relationships from texts for useful research findings by using the CSNRMT developed in this study will be significantly affected by the accuracy of recognizing character names and character social network relationships from Chinese ancient texts. The developed CSNRMT will be more practical when the offered information about character names and character social network relationships is more accurate and broad.

Practical implications

This study develops an ancient book digital humanities research platform with an emerging CSNRMT that provides an easy-to-use real-time interaction interface to semi-automatically support digital humanists to perform digital humanities research with the need of exploring character social network relationships.

Originality/value

At present, a real-time social network analysis tool to provide a friendly interaction interface and effectively assist digital humanists in the digital humanities research with character social networks analysis is still lacked. This study thus presents the CSNRMT that can semi-automatically identify character names from Chinese ancient texts and provide an easy-to-use real-time interaction interface for supporting digital humanities research so that digital humanists could more efficiently and accurately establish character social network relationships from the analyzed texts to explore complicated character social networks relationship and find out useful research findings.

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