Jie Zhang, Yuwei Wu, Jianyong Gao, Guangjun Gao and Zhigang Yang
This study aims to explore the formation mechanism of aerodynamic noise of a high-speed maglev train and understand the characteristics of dipole and quadrupole sound sources of…
Abstract
Purpose
This study aims to explore the formation mechanism of aerodynamic noise of a high-speed maglev train and understand the characteristics of dipole and quadrupole sound sources of the maglev train at different speed levels.
Design/methodology/approach
Based on large eddy simulation (LES) method and Kirchhoff–Ffowcs Williams and Hawkings (K-FWH) equations, the characteristics of dipole and quadrupole sound sources of maglev trains at different speed levels were simulated and analyzed by constructing reasonable penetrable integral surface.
Findings
The spatial disturbance resulting from the separation of the boundary layer in the streamlined area of the tail car is the source of aerodynamic sound of the maglev train. The dipole sources of the train are mainly distributed around the radio terminals of the head and tail cars of the maglev train, the bottom of the arms of the streamlined parts of the head and tail cars and the nose tip area of the streamlined part of the tail car, and the quadrupole sources are mainly distributed in the wake area. When the train runs at three speed levels of 400, 500 and 600 km·h−1, respectively, the radiated energy of quadrupole source is 62.4%, 63.3% and 71.7%, respectively, which exceeds that of dipole sources.
Originality/value
This study can help understand the aerodynamic noise characteristics generated by the high-speed maglev train and provide a reference for the optimization design of its aerodynamic shape.
Details
Keywords
Jianyong Liu, Xueke Luo, Long Li, Fangyuan Liu, Chuanyang Qiu, Xinghao Fan, Haoran Dong, Ruobing Li and Jiahao Liu
Utilizing electrical discharge machining (EDM) to process micro-holes in superalloys may lead to the formation of remelting layers and micro-cracks on the machined surface. This…
Abstract
Purpose
Utilizing electrical discharge machining (EDM) to process micro-holes in superalloys may lead to the formation of remelting layers and micro-cracks on the machined surface. This work proposes a method of composite processing of EDM and ultrasonic vibration drilling for machining precision micro-holes in complex positions of superalloys.
Design/methodology/approach
A six-axis computer numerical control (CNC) machine tool was developed, whose software control system adopted a real-time control architecture that integrates electrical discharge and ultrasonic vibration drilling. Among them, the CNC system software was developed based on Windows + RTX architecture, which could process the real-time processing state received by the hardware terminal and adjust the processing state. Based on the SoC (System on Chip) technology, an architecture for a pulse generator was developed. The circuit of the pulse generator was designed and implemented. Additionally, a composite mechanical system was engineered for both drilling and EDM. Two sets of control boards were designed for the hardware terminal. One set was the EDM discharge control board, which detected the discharge state and provided the pulse waveform for turning on the transistor. The other was a relay control card based on STM32, which could meet the switch between EDM and ultrasonic vibration, and used the Modbus protocol to communicate with the machining control software.
Findings
The mechanical structure of the designed composite machine tool can effectively avoid interference between the EDM spindle and the drilling spindle. The removal rate of the remelting layer on 1.5 mm single crystal superalloys after composite processing can reach over 90%. The average processing time per millimeter was 55 s, and the measured inner surface roughness of the hole was less than 1.6 µm, which realized the micro-hole machining without remelting layer, heat affected zone and micro-cracks in the single crystal superalloy.
Originality/value
The test results proved that the key techniques developed in this paper were suite for micro-hole machining of special materials.
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Iliya Tizhe Thuku, Mohd Fua'ad Rahmat, Norhaliza Abdul Wahab, Teimour Tajdari and Abdulrahamam Amuda Yusuf
Circular pipelines are mostly used for pneumatic conveyance in industrial processes. For optimum and efficient production in industries that use a pipeline for conveyance…
Abstract
Purpose
Circular pipelines are mostly used for pneumatic conveyance in industrial processes. For optimum and efficient production in industries that use a pipeline for conveyance, tomographic image of the transport particles is paramount. Sensing mechanism plays a vital role in process tomography. The purpose of this paper is to present a two‐dimensional (2‐D) model for sensing the characteristics of electrostatic sensors for electrical charge tomography system. The proposed model uses the finite‐element method.
Design/methodology/approach
The domain is discretized into discrete shapes, called finite elements, by using a MATLAB. Each of these elements is taken as image pixels, on which the electric charges carried by conveyed particles are transformed into equations. The charges' interaction and the sensors installed around the circumference, at the sensing zone of the conveying pipeline are related by the proposed model equations. A matrix compression technique was also introduced to solve the problem of unevenly sensing characteristics of the sensors due to elements' number's concentration. The model equations were used to simulate the modeled electrostatic charge distribution carried by the particles moving in the pipeline.
Findings
The simulated results show that the proposed sensors are highly sensitive to electrostatic charge at any position in the sensing zone, thereby making it a good candidate for tomographic image reconstruction.
Originality/value
Tomographic imaging using finite element method is found to be more accurate and reliable compared to linear and filtered back projection method.
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Keywords
Ning Zhang, Nan Zhang, Jinfang Zhang, Qiang Wang, Man Zhou, Ping Wang and Yuanyuan Yu
Wool, mainly composed of keratin, is a relatively high-grade clothing material. Although woollen textile has the advantages of high wearing comfort and excellent warmth retention…
Abstract
Purpose
Wool, mainly composed of keratin, is a relatively high-grade clothing material. Although woollen textile has the advantages of high wearing comfort and excellent warmth retention property as we have known, its inherent disadvantage of easy pilling has easy puzzled people for a long time. Most of the existing technologies for pilling resistance are not eco-friendly or severely damaged the internal structure of wool.
Design/methodology/approach
In this work, a controlled and effective surface treatment method was proposed to controllable micro-dissolution the scale layers of wool with minor damage to its internal structure, thereby improving the anti-pilling property of wool. Thiourea dioxide (TD) is used as a dissolving agent to swell and dissolve wool surface flakes. After TD treatment, the morphology changes of wool fibers were observed by scanning electron microscope (SEM) and methylene blue staining. Fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) were used to characterize the structural changes of TD wool. At the same time, the anti-pilling properties and wettability of wool fabrics were tested.
Findings
The results show that the wool scale layer is destroyed after TD treatment, which reduces the friction between fibers and improves the anti-pilling performance of wool fabrics. The methylene blue-stained images further demonstrate that low concentrations of TD can damage the superficial scale layer of wool without significant loss of strength.
Originality/value
This method is simple, eco-friendly and economical, and opens up a new direction for the surface treatment of wool fabrics.