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The aim of this paper is to determine the thermal conductivity of a protective layer of alkali-activated cement and the possibility of performing fire protection with fireclay sand and Lightweight mortar. Unprotected steel structures have generally low fire resistance and require surface protection. The design of passive protection of a steel element must consider the service life of the structure and the possible need to replace the fire protection layer. Currently, conventional passive protection options include intumescent coatings, which are subject to frequent inspection and renewal, gypsum and cement-based fire coatings and gypsum and cement board fire protection.

Alkali-activated cements provide an alternative to traditional Portland clinker-based materials for specific areas. This paper presents the properties of hybrid cement, its manufacturability for conventional mortars and the development of passive fire protection. Fire experiments were conducted with mortar with alkali-activated and fireclay sand and lightweight mortar with alkali-activated cement and expanded perlite. Fire experiment FE modelling.

The temperatures of the protected steel and the formation of cracks in the protective layer were investigated. Based on the experiments, the thermal conductivities of the two protective layers were determined. Conclusions are presented on the applicability of alkaline-activated cement mortars and the possibilities of applicability for the protection of steel structures. The functionality of the passive fire layer was confirmed and the strengths of the mortar used were determined. The use of alkali-activated cements was shown to be a suitable option for sustainable passive fire protection of steel structures.

Eco-friendly fire protection based on hybrid alkali-activated cement of steel members.

This paper provides a summary of the issues in the passive fire protection of steel structures. Types of passive fire protection and the material properties of protection members and steel members are described. The paper deals with the possibility of partial fire protection for secondary steel beams, in cases where, due to possible membrane action, it is not necessary to apply passive protection to the entire beams.

Studies of partially fire-protected steel structures are compared, and results from studies with different input data are summarized. A fire experiment was conducted to investigate the effect of partial passive protection in a small-scale furnace. Based on the findings of the experiment, numerical models were prepared using Ansys Mechanical.

The results are summarized, and a partial fire protection length of 500 mm is recommended. Various partial fire protection lengths were compared, and the temperature development of the steel contactors was compared using a protection length of 500 mm. At the end of the paper, options for partial passive protection of steel beams are presented.

Extended paper from ASFE2021 based on selection.