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1 – 10 of 25J. Padgurskas, R. Rukuiza, M. Vötter and V. Wollesen
The possibilities increasing the wear resistance of friction pair radial lip seal/shaft were tested using fluoroligomeric materials and selective transfer technologies…
Abstract
The possibilities increasing the wear resistance of friction pair radial lip seal/shaft were tested using fluoroligomeric materials and selective transfer technologies. Measurements of friction moment, temperature in contact spot and wear of friction surfaces show that fluoroligomeric coat and selective transfer technologies (metallpolymeric oil additives and NABA‐coat on shaft) can considerably decrease the friction losses and increase the wear resistance of friction pair. The microscopic analysis of surfaces shows that using tribotechnical materials in contact spot of friction surfaces forms virtually different structures which can explain the different efficiency mechanisms of the mentioned materials. These tests show that in friction pair radial lip seal/shaft the tribomaterials could be used which create selective transfer effect and have regenerating properties.
Juozas Padgurskas, Raimundas Rukuiža, Ihor Mandziuk, Arturas Kupcinskas, Katerina Prisyazhna, Andrei Grigoriev, Inna Kavaliova and Sergej Revo
The purpose of this paper is to report on the tribological properties of beef tallow grease and improvements therein through modification with special processing, polymeric…
Abstract
Purpose
The purpose of this paper is to report on the tribological properties of beef tallow grease and improvements therein through modification with special processing, polymeric compounds and additives.
Design/methodology/approach
Pure original beef tallow grease was used as a biological lubricating grease reference material for the tribological research. Beef tallow was modified and synthesized by adding special biological anti-oxidant additives, LZ anti-wear additives, waste polyethylene terephthalate (PET) polymer compounds and thermally processed graphite.
Findings
Rheometric measurements indicate that the beef tallow grease modification technology used in this study enables control of the synthesis process to produce lubricants with the required microstructure. Investigation results of the tribological properties of differently modified greases show that beef tallow synthesized with polymer additives efficiently operates together with anti-wear additives to reduce friction and wear. The grease compound with thermally processed graphite has good tribological properties at 300 N load levels. The critical load level of lubricating greases could be significantly increased through the use of anti-wear additives and thermally processed graphite.
Originality/value
Investigation results of the tribological properties of differently modified beef tallow greases show that beef tallow synthesized with polymer additives efficiently operates together with anti-wear additives to reduce friction and wear. The critical load level of lubricating beef tallow greases could be significantly increased using anti-wear additives and thermally processed graphite.
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Juozas Padgurskas, Raimundas Rukuiza, Arunas Amulevicius, Ceslovas Sipavicius, Kestutis Mazeika, Rimantas Davidonis, Antanas Daugvila and Henrikas Cesiulis
The purpose of this paper is to investigate the influence of fluor‐oligomeric coat on the mechanical properties of steel surface, as well as the chemical interaction of…
Abstract
Purpose
The purpose of this paper is to investigate the influence of fluor‐oligomeric coat on the mechanical properties of steel surface, as well as the chemical interaction of fluor‐oligomeric films with surface and theoretical‐phenomenological interpretation of structural processes in friction surface.
Design/methodology/approach
Four groups of specimens were studied: two groups of specimens without any wear tests – initial steel specimen as control version and a specimen which was ten times coated by fluor‐oligomer, and two groups of specimens, which were tribologically tested for one million cycles – without any coating and coated specimens. Closed kinematical profile scheme roller‐roller of steel 45 was chosen for tribological tests. Wear of friction surface after those tests was investigated. The interaction between fluor‐oligomer and iron was studied by means of Mössbauer spectroscopy. The micro‐hardness of matrix was also measured.
Findings
Affecting the surface of steel by the fluor‐oligomer and friction produces the complicated processes of carbide decay and formation occur. The mechanisms are found which are related to the weakening of chemical bond in steel during the absorption, to the generation of microscopic ruptures, to the decrease (30‐50 per cent) of the amount of carbides and its increase during the friction (up to 50 per cent). The mechanical effect which causes the regeneration of carbides during friction is revealed. Tribological efficiency of fluor‐oligomeric coats (five times lower wear of coated specimens) is explained by the balance of three processes – the softening of matrix during adsorption, the detention of dislocations, and formation of hard particles in the matrix.
Originality/value
The complex mechanism of the increase of wear resistance is explained by filling of ductile matrix with carbide particles.
The aim of this paper is to investigate the regularities and longevity of the recovering without takedown of the friction pairs in internal combustion engines using the lubricants…
Abstract
Purpose
The aim of this paper is to investigate the regularities and longevity of the recovering without takedown of the friction pairs in internal combustion engines using the lubricants with metal cladding materials (MCM).
Design/methodology/approach
Recovering of friction pairs of internal combustion engines by MCM was investigated using field experiments. Four automobiles were investigated. The wear of those details was evaluated according to the compression in the cylinders. The influence of MCM on the amount of toxic materials (carbon monoxide and hydrocarbons) in the exhaust gas was evaluated after measurements with a gas analyser.
Findings
Using MCM can recover on average 60 per cent of lost compression ΔPm. MCM decreases compression dispersion among separate cylinders of the engine. Compression of recovered engine cylinders decreases according to logarithmic function. Increment of cylinders' compression ΔPd decreased on average 40‐50 per cent after 10,000 km car run. The recovering of the details of a cylinder‐piston group with MCM decreases the emission of toxic exhaust gas to the environment.
Research limitations/implications
No laboratory investigations of MCM regeneration of friction pairs were performed which could evaluate the influence of different factors on the regeneration quality.
Practical implications
Investigations on the use of MCM for recovering the cylinder‐piston details of engines show the expedience in using such materials during periodic technical service of engines when the lubricants are changed.
Originality/value
Investigations of regenerating engines by MCM using field experiments were performed for the first time.
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Juozas Padgurskas, Igoris Prosyčevas, Raimundas Rukuiža, Raimondas Kreivaitis and Artūras Kupčinskas
The purpose of this paper is to investigate the possibility of using the iron nanoparticles and iron nanoparticles coated with copper layer as additives to base oils.
Abstract
Purpose
The purpose of this paper is to investigate the possibility of using the iron nanoparticles and iron nanoparticles coated with copper layer as additives to base oils.
Design/methodology/approach
Fe and Fe+Cu nanoparticles were synthesized by a reduction modification method and added to mineral oil. The size and structure of prepared nanoparticles were characterized by SEM, TEM, XRF, AAS and XRD analysis. Tribological properties of modified lubricants were evaluated on a four‐ball machine in a model of sliding friction pairs.
Findings
Spectral and microscopy analysis evidently displayed the formation of Fe and Fe+Cu nanoparticles in suspensions of colloidal solutions and oil. The size of formed nanoparticles was in 15‐50 nm range. Tribological experiments show good lubricating properties of oils modified with Fe and Fe+Cu nanoparticles: higher wear resistance (55 per cent and 46 per cent accordingly) and lower friction coefficient (30 per cent and 26 per cent accordingly). The tests show that nanoparticles provide decreasing tendency of friction torque during the operation of friction pair.
Originality/value
The paper demonstrates that iron nanoparticles and iron nanoparticles coated with copper layer, not only reduce the wear and friction decrease of friction pairs, but possibly also can create layer in oil which separates two friction surfaces and have some self‐organisation properties.
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The optimal performance of the machinery is based on lubricants that require frequent monitoring and the analysis of characteristics such as chemical content, contamination and…
Abstract
Purpose
The optimal performance of the machinery is based on lubricants that require frequent monitoring and the analysis of characteristics such as chemical content, contamination and viscosity. The application of nanoparticles dispersed lubricant in tribology has received remarkable attention in recent years. This paper aims to investigate the tribological properties of SN500 grade lubricating oil containing garnet nanoparticles.
Design/methodology/approach
In this study, 45-nm-sized garnet particles are ultrasonically dispersed in SN500 grade base lubricant oil. The effects of viscosity and additive concentration on tribological properties are investigated using a four-ball tester.
Findings
Rolling, reinforcing and film-forming behaviour of dispersed nano-sized garnet additives in the rubbing zone were investigated using scanning electron microscopy equipped with energy dispersive spectroscopy. The results indicate that the garnet additives can improve the wear resistance and resistance to relative motion and decrease the friction coefficient of rubbing steel interface by surface polishing and formation of tribo-film containing Si, C and Mn.
Originality/value
Because of the complex two-phase solid–liquid mixture, there are still limited physical understandings of the friction and wear reduction mechanisms. Therefore, the present research was undertaken to interpret the possible phenomena.
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Juozas Padgurskas, Raimundas Rukuiža, Arturas Kupcinskas and Raimondas Kreivaitis
The purpose of this paper is to conduct research on the possibility of improving the tribological and utilization properties of lard and rapeseed oil bio-based greases by mixing…
Abstract
Purpose
The purpose of this paper is to conduct research on the possibility of improving the tribological and utilization properties of lard and rapeseed oil bio-based greases by mixing it with ethanol and selection of thickener and modification with special biological additives.
Design/methodology/approach
Rapeseed oil- and lard-based greases with sodium and lithium soap thickeners were mixed with either water or ethanol and modified with a special biological anti-wear additive. Tribological properties of modified lubricants evaluated on a four-ball machine.
Findings
Rapeseed oil- and lard-based greases suspended in ethanol and modified with bio-additive have the same wear resistance as the industrial non-biological lubrication grease and much higher wear resistance as bio-based reference grease. The tribological efficiency of the additives is higher in greases of rapeseed oil and less efficient in lard-based greases. Oxidation and wear tests show that investigated bio-based greases have comparatively stable tribological properties also after their aging. Modified greases have sufficient consistence according penetration measurements and high thermal resistance according drop-point temperature measurements. All produced experimental greases pass within the category of the easily degradable materials.
Originality/value
The greases mixed with the ethanol make possible to form more homogeneous and stable grease mixture. Modified bio-based greases have significantly higher wear resistance as bio-based reference grease, their lubrication properties are stable also after the aging and are categorized as easily degradable materials.
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Carmen Torres-Sanchez and Nikolaos Balodimos
The purpose of this paper is to propose a nanodiamond-particle-loaded food-grade lubricating oil, a nanolubricant, that can be used over a broad range of loads in factories (low…
Abstract
Purpose
The purpose of this paper is to propose a nanodiamond-particle-loaded food-grade lubricating oil, a nanolubricant, that can be used over a broad range of loads in factories (low load applications like conveyor systems and high load applications like heavy machinery).
Design/methodology/approach
Tribological performance of the nanolubricant was studied at both load levels. A typical factory-sized conveyor belt used for beverage packaging (aluminium cans, glass and PET bottles) was employed for the low load range. Coefficients of friction and wear scars were measured and the lubricating performance was quantified. A four-ball tester was used to characterise the performance of the nanolubricant as per ASTM D2783/D4172. A comparison between the nanolubricant and baseline oils was carried out.
Findings
Results show an overall decrease in the coefficients of friction and wear scars for all packages at low pressures when the nanolubricant is used. They also show a better friction-reduction performance in the high load regimes. The results indicate that the nanolubricant is versatile in both ranges of loading.
Practical implications
The current protocols for lubrication in the food and drink factories involve the use of water-based detergents for the conveyor lines and industry-grade oils for the machinery. The use of a single and versatile lubricant for both ranges of loads may have a positive impact on the sustainability and environmental performance of the sector.
Originality/value
Beverage processing and packing factories need their mechanised conveyor systems suitably lubricated to avoid excessive friction between the containers and the load-bearing surface of the conveyors (e.g. belts or chains). Other areas of the conveying systems, such as motors, gears, rollers and bearings, also need suitable lubrication to prevent failure and lengthen their operating life. There is a myriad of lubricants and lubricating solutions for each of these areas independently, but there is no commercial lubricating fluid that could be used on both successfully.
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Yanhong Li, TianTian Liu, Yujuan Zhang, Pingyu Zhang and Shengmao Zhang
The purpose of this paper is to study the tribological properties of Cu nanoparticles (NPs) as lubricant additives in three kinds of commercially available lubricants.
Abstract
Purpose
The purpose of this paper is to study the tribological properties of Cu nanoparticles (NPs) as lubricant additives in three kinds of commercially available lubricants.
Design/methodology/approach
A four-ball machine is used to estimate the tribological properties of Cu NPs as lubricant additives in three kinds of commercially available lubricants. Three-dimensional optical profiler and electrical contact resistance are evaluated to investigate the morphology of the worn surfaces and the influence of Cu NPs on tribofilms.
Findings
Wear tests show that the addition of Cu NPs as lubricant additives could reduce wear and increase load-carrying capacity of commercially available lubricants remarkably, indicating that Cu NPs have a good compatibility with the existing lubricant additives in commercially available lubricants.
Originality/value
The tribological properties of Cu NPs as lubricant additives in three kinds of commercially available lubricants were investigated in this paper. These results are reliable and can be very helpful for application of Cu NPs as lubricant additives in industry.
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Mu’taz AlTarawneh and Salloom AlJuboori
Studies on this topic have shown the remarkable lubricating properties, viz. friction-reducing and anti-wear, of certain nanoparticles. This makes them potential candidates for…
Abstract
Purpose
Studies on this topic have shown the remarkable lubricating properties, viz. friction-reducing and anti-wear, of certain nanoparticles. This makes them potential candidates for replacing the lubrication additives currently used in automobile lubricants, especially because the latter is known to be pollutants and less efficient in some specific conditions. This has not gone unnoticed to professionals in the sector, including those commercializing these additives, the oil companies and the car industry, all of whom are following this burgeoning research area with keen interest. All of them are faced with the problem of providing lubricants that meet the needs of the technological evolution of engines while respecting ever-stricter environmental norms.
Design/methodology/approach
The impact of copper oxide (CuO) and zinc oxide (ZnO) nanoparticles on the tribological properties of the SAE-40 pure diesel oil is studied in this paper. The two nanoparticles are not oxide or deteriorate with the base oil. The average size of CuO and ZnO nanoparticles is 40 and 20 nm, respectively. Nanoparticle concentrations of 0.1 Wt.%, 0.2 Wt.%, 0.3 Wt.%, 0.4 Wt.% and 0.5 Wt.% are tested using a pin-on-disk tribometer to evaluate their impact on friction and wear. The test is carried out at different loads and rotating speeds of 58.86 N and 300 rpm, 39.24 N and 500 rpm and 78.48 N and 900 rpm at room temperature, respectively.
Findings
The obtained results of the nanolubricants are compared with those of pure diesel oil in terms of % improvement in tribological properties. However, it is observed that an increase in the nanoparticle concentrations does not guarantee to enhance the tribological properties. Similarly, increasing the applied load and the rotating speed does not lead to improving the anti-friction and anti-wear properties. The results obtained revealed that the optimal improvements in the anti-friction and anti-wear properties of the pure oil are 69% and 77% when CuO nanoparticle concentrations of 0.3 Wt.% and the ZnO nanoparticle concentrations of 0.1 Wt.% are used, where the applied load and rotating speed are 39.24 N and 500 rpm, respectively. It has also been noticed that the CuO nanolubricants have a significant impact on the anti-friction property compared with ZnO nanolubricants.
Originality/value
All these nanoparticles have been the subject of detailed investigation in this research and many key issues have been tackled, such as the conditions leading to these properties, the lubrication mechanisms coming into play, the influence of parameters such as size, structure and morphology of the nanoparticles on their tribological properties/lubrication mechanisms and the interactions between the particles and the lubricant co-additives. To answer such questions, state-of-the-art characterization techniques are required, often in situ, and sometimes an extremely complex set up. Some of these can even visualize the behavior of a nanoparticle in real time during a tribological test. The research on this topic has given a good understanding of the way these nanoparticles behave, and we can now identify the key parameters to be adjusted when optimizing their lubrication properties.
Peer review
The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-08-2022-0234/
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