R. Romagnoli, R.O. Batic, V.F. Vetere, J.D. Sota, I.T. Lucchini and R.O. Carbonari
Hardened cement paste is a heterogeneous system resulting from the grouping of particles, films, microcrystals and other solid structural elements bounded in a porous mass. The…
Abstract
Hardened cement paste is a heterogeneous system resulting from the grouping of particles, films, microcrystals and other solid structural elements bounded in a porous mass. The cement paste microstructure must be understood firstly due to its influence on concrete properties. The behaviour of concrete greatly depends on the conformation of localised special structures rather than on general structures found in the mass cement paste. The objective of this paper was to study the cement paste microstructure, as a function of the water–cement ratio, in order to interpret the variations of the steel–mortar bond strength and the developing of the corrosion process in steel–mortar specimens kept in tap water and 3 percent sodium chloride solutions for 1 year. A description of the steel–mortar interface was also provided.
Giulio Poggiana, Matteo Zorzetto, Francesco Lucchini, Riccardo Torchio, Michele Forzan and Fabrizio Dughiero
Recent progress in additive manufacturing methods alleviated manufacturing constraints on devices. Topology optimization (TO) methods can leverage these reduced limitations and…
Abstract
Purpose
Recent progress in additive manufacturing methods alleviated manufacturing constraints on devices. Topology optimization (TO) methods can leverage these reduced limitations and this paper aims to study the use of these algorithms in induction heating for injection molding.
Design/methodology/approach
In this paper, TO is used to reduce the volume of ferrite in an injection molding tool while aiming at maximizing the performance of the device. Characteristics of the proposed solution such as efficiency and power density are compared to the ones of the original device.
Findings
The study shows that it is possible to reduce significantly the amount of ferrite used without impacting the efficiency. The thermal performances of the proposed solution present also slight improvements compared to the original solution.
Originality/value
Optimization algorithms are important for understanding how to design efficient electrical devices. In this paper, the application of TO for injection molding applications presents a new perspective in designing such components.
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Zakaria Houta, Frederic Messine and Thomas Huguet
The purpose of this paper is to present a new approach to optimizing the design of 3D magnetic circuits. This approach is based on topology optimization, where derivative…
Abstract
Purpose
The purpose of this paper is to present a new approach to optimizing the design of 3D magnetic circuits. This approach is based on topology optimization, where derivative calculations are performed using the continuous adjoint method. Thus, the continuous adjoint method for magnetostatics has to be developed in 3D and has to be combined with penalization, filtering and homotopy approaches to provide an efficient optimization code.
Design/methodology/approach
To provide this new topology optimization code, this study starts from 2D magnetostatic results to perform the sensitivity analysis, and this approach is extended to 3D. From this sensitivity analysis, the continuous adjoint method is derived to compute the gradient of an objective function of a 3D topological optimization design problem. From this result, this design problem is discretized and can then be solved by finite element software. Thus, by adding the solid isotropic material with penalization (SIMP) penalization approach and developing a homotopy-based optimization algorithm, an interesting means for designing 3D magnetic circuits is provided.
Findings
In this paper, the 3D continuous adjoint method for magnetostatic problems involving an objective least-squares function is presented. Based on 2D results, new theoretical results for developing sensitivity analysis in 3D taking into account different parameters including the ferromagnetic material, the current density and the magnetization are provided. Then, by discretizing, filtering and penalizing using SIMP approaches, a topology optimization code has been derived to address only the ferromagnetic material parameters. Based on this efficient gradient computation method, a homotopy-based optimization algorithm for solving large-scale 3D design problems is developed.
Originality/value
In this paper, an approach based on topology optimization to solve 3D magnetostatic design problems when an objective least-squares function is involved is proposed. This approach is based on the continuous adjoint method derived for 3D magnetostatic design problems. The effectiveness of this topology optimization code is demonstrated by solving the design of a 3D magnetic circuit with up to 100,000 design variables.
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O.R. Batic, J.D. Sota, J.L. Fernández, N. Bellotti and R. Romagnoli
This research aims to study the influence of limestone filler on rebar corrosion.
Abstract
Purpose
This research aims to study the influence of limestone filler on rebar corrosion.
Design/methodology/approach
Mortar samples containing 35% calcareous filler and with a rebar inserted in the axis, were cast. Specimens were cured at the open air and during 28 days in lime water. After curing, they were submerged in two electrolytes (tap water and 3% NaCl) and corrosion parameters (corrosion potential and corrosion current) were monitored over time by d.c. techniques. Simultaneously, electrochemical noise measurements were carried out. After corrosion tests, rebars were pulled out by lateral compression, and their surface observed by scanning electron microscopy.
Findings
In general, carbonate additions impaired mortar protective properties, especially in the presence of chloride and changed the nature of the protective layer on rebars. The curing process did not introduce significant differences except for mortars with a high water cement ratio cured in lime water for which the beneficial effects of the simultaneous presence of carbonate and lime in the pore solution could be appreciated. The role of carbonate additions is to provide carbonate anions to passivate rebars. This passivation process caused corrosion rates not to be so high. Carbonate anions also deposited on oxide spots which were rendered passive but this process was not uniform. Certain areas on the rebar underwent intense carbonation while others showed increased corrosion rates.
Originality/value
There are not many corrosion studies about the influence of limestone filler on rebars corrosion. Particularly, this paper deals with mortars containing high percentages of carbonate additions. Results showed that the presence of this type of admixture changes the structure of the passive layer and, sometimes, may increase corrosion rates.
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Topology optimization is a state-of-the-art technique for the innovative design of electromagnetic devices. The ON/OFF method is a typical approach for this purpose. However, the…
Abstract
Purpose
Topology optimization is a state-of-the-art technique for the innovative design of electromagnetic devices. The ON/OFF method is a typical approach for this purpose. However, the drawbacks of long iteration time and poor ability to express curved surfaces make the industry not shown their due interest so far in the ON/OFF method. The purpose of this paper is to study a novel ON/OFF method for topology optimization, which can bring feasible optimized shapes that are more friendly for industrial realization in a shorter time.
Design/methodology/approach
The proposed improved ON/OFF method uses structured triangular elements for finite element modeling because the triangular elements can more freely express shape features. Every four triangular elements are pieced together to form a square cell, each quadrilateral cell is associated with a binary value indicating the material state of the four triangular elements. The binary metaheuristic algorithms are used to optimize the material distribution. After the material filling for the elements based on the output of the metaheuristic algorithm, a two-step surface smoother will be performed as the postprocess to make the shapes more friendly for manufacturing.
Findings
The comparative numerical results on a benchmark topology optimization problem show that the proposed method can bring feasible optimized shapes that are more friendly for industrial realization in a shorter time. In addition, the speed and robustness of convergence, especially in the case of multiobjective topology optimization problem, are significantly improved.
Originality/value
A novel ON/OFF method for topology optimization is proposed. Compared with the traditional ON/OFF method, the proposed method is better in terms of searching efficiency and robustness. Moreover, the proposed method can provide feasible optimized shapes that are more friendly for industrial realization.
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Zhen Sun, Takahiro Sato and Kota Watanabe
Topology optimization (TO) methods have shown their unique advantage in the innovative design of electric machines. However, when introducing the TO method to the rotor design of…
Abstract
Purpose
Topology optimization (TO) methods have shown their unique advantage in the innovative design of electric machines. However, when introducing the TO method to the rotor design of interior permanent magnet (PM) synchronous machines (IPMSMs), the layout parameters of the magnet cannot be synchronously optimized with the topology of the air barrier; the full design potential, thus, cannot be unlocked. The purpose of this paper is to develop a novel method in which the layout parameters PMs and the topology of air barriers can be optimized simultaneously for aiding the innovative design of IPMSMs.
Design/methodology/approach
This paper presents a simultaneous TO and parameter optimization (PO) method that is applicable to the innovative design of IPMSMs. In this method, the mesh deformation technique is introduced to make it possible to make a connection between the TO and PO, and the multimodal optimization problem can thereby be solved more efficiently because good topological features are inherited during iterative optimization.
Findings
The numerical results of two case studies show that the proposed method can find better Pareto fronts than the traditional TO method within comparable time-consuming. As the optimal design result, novel rotor structures with better torque profiles and higher reluctance torque are respectively found.
Originality/value
A method that can simultaneously optimize the topology and parameter variables for the design of IPMSMs is proposed. The numerical results show that the proposed method is useful and practical for the conceptual and innovative design of IPMSMs because it can automatically explore optimal rotor structures from the full design space without relying on the experience and knowledge of the engineer.
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Sophie Michel, Frederic Messine and Jean-René Poirier
The purpose of this paper is mainly to develop the adjoint method within the method of magnetic moment (MMM) and thus, to provide an efficient new way to solve topology…
Abstract
Purpose
The purpose of this paper is mainly to develop the adjoint method within the method of magnetic moment (MMM) and thus, to provide an efficient new way to solve topology optimization problems in magnetostatic to design 3D-magnetic circuits.
Design/methodology/approach
First, the MMM is recalled and the optimization design problem is reformulated as a partial derivative equation-constrained optimization problem where the constraint is the Maxwell equation in magnetostatic. From the Karush–Khun–Tucker optimality conditions, a new problem is derived which depends on a Lagrangian parameter. This problem is called the adjoint problem and the Lagrangian parameter is called the adjoint parameter. Thus, solving the direct and the adjoint problems, the values of the objective function as well as its gradient can be efficiently obtained. To obtain a topology optimization code, a semi isotropic material with penalization (SIMP) relaxed-penalization approach associated with an optimization based on gradient descent steps has been developed and used.
Findings
In this paper, the authors provide theoretical results which make it possible to compute the gradient via the continuous adjoint of the MMMs. A code was developed and it was validated by comparing it with a finite difference method. Thus, a topology optimization code associating this adjoint based gradient computations and SIMP penalization technique was developed and its efficiency was shown by solving a 3D design problem in magnetostatic.
Research limitations/implications
This research is limited to the design of systems in magnetostatic using the linearity of the materials. The simple examples, the authors provided, are just done to validate our theoretical results and some extensions of our topology optimization code have to be done to solve more interesting design cases.
Originality/value
The problem of design is a 3D magnetic circuit. The 2D optimization problems are well known and several methods of resolution have been introduced, but rare are the problems using the adjoint method in 3D. Moreover, the association with the MMMs has never been treated yet. The authors show in this paper that this association could provide gains in CPU time.
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