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This paper aims to fabricate a FeS/Cu-Bi copper-based lead-free bearing material to maintain good friction-reducing and anti-adhesive properties under boundary lubrication conditions.

The materials were fabricated by mechanical alloying and powder metallurgy and tested under dry friction conditions using HDM-20 wear tester.

The results show that mechanical alloying can improve the antifriction and wear resistance of the materials. The 6 per cent FeS and 6 per cent Bi in the copper-based bearing materials fabricated by mechanical alloying have a better synergism which contributes to the friction and wear properties of copper matrix.

This new approach solves the problems of Bi and FeS mutual segmentation, mutual agglomeration and poor interface bonding.

The lubricating fluid stored in the porous matrix will spontaneously exude to supplement the lubricating film in the damaged area, thus ensuring the long-term self-lubricating function of the porous surface. To reveal the repair mechanism of oil film, it is necessary to understand the flow characteristics of oil in micropores. The purpose of this study guides the design of micropore structure to realize the rapid exudation of oil to the porous surface and the rapid repair of the lubricating film.

In this paper, cylindrical orifice, convergent orifice and divergent orifice were studied. The numerical model of lubricating oil exudation in micropores was established. The distribution characteristics of oil pressure, velocity and three-phase contact line in the process of oil exudation were investigated. The effects of different orifice shapes and orifice structure parameters on the pinning and spreading characteristics of oil droplet were analyzed. Then the internal mechanisms of oil droplet formation and spread on the orifice surface were summarized.

The results show that during the process of oil exudation, the three-phase contact line of the oil drop is pinned once at the edge of the cylindrical and convergent orifice. Compared with the three orifice structures, the inlet pressure of the oil drop is low, and the oil velocity at the pinning point is stable in the divergent orifice. Resulting in favorable oil exudation. It is easier for oil droplet to depin by appropriately reducing the wall wetting angle, increasing the aperture or controlling the wall inclination angle. Ensure the self-healing and long-lasting lubrication film of porous oil-bearing surfaces.

The effect of pore structure on the flow behavior of lubricating fluid has always been concerned. But the mechanism by which different orifice shape affect the pinning behavior of oil droplets is not yet clear, which is crucial for understanding the self-healing mechanism of oil films on porous surfaces. It is meaningful to analyze the mechanism of oil exudation and spreading on the porous surface of oil in the special orifice, to optimize the design of the orifice structure.

Orifice shape has influence on internal flow field parameters. There is no report on the influence of orifice shape on the film formation process of oil seepage and diffusion from pores. The effects of different orifice shapes and orifice structure parameters on the characteristics of oil droplet pinning and diffusion were studied.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-04-2024-0118/

The purpose of this paper was to study the hydrodynamic lubrication of rough bilayer porous bearing to reveal the effect of percolation.

The seepage lubrication model of the circular bilayer porous bearing was established in polar coordinates. The digital filtering technique and Darcy’s law were used to simulate the rough surface and the percolation characteristic of the oil bearing, respectively. The influence of the structural parameters on the lubrication performance was analyzed.

Compared with the ordinary monolayer oil bearing with high porosity, the bilayer bearing can reduce the whole porosity, prevent oil infiltrating into the porous medium and have better lubrication performance. The lubrication performance of bilayer oil bearing is better than that of the single-layer oil bearing which has a higher porosity. With increasing root-mean-square roughness or decreasing surface porosity, the lubrication performance of the bilayer bearing improves. The lower the porosity of the surface layer, the better the lubrication performance.

This research provides a theoretical basis for clarifying the lubrication mechanism and influence the mechanism of the bilayer oil bearing.

This paper aims to obtain high mechanical strength and good self-lubricating property of iron-based powder metallurgy materials. A new type of bilayer material with dense substrate and porous surface was proposed in this paper to obtain high strength and good self-lubricating property.

The materials were prepared by powder metallurgy. Their friction and wear properties were investigated with an end-face tribo-tester. Energy dispersive spectrometer, X-ray diffraction and the 3D laser scanning technologies were used to characterise the tribological properties of materials. The tribological and bearing mechanisms of the monolayer and bilayer materials were compared.

The results show that adding proper TiH₂ can effectively improve the porosity and hardness. With the TiH₂ content increased from 0 to 4 per cent, the average friction coefficients increase slowly, and the wearability decreases first and then increases. When containing 3.5 per cent TiH₂, high strength and good self-lubrication characteristics are obtained. Besides, the tribological properties of monolayer materials are better than those of bilayer materials when the load is between 980 and 1,470 N, while the opposite result is obtained under the load varied from 1,470 to 2,450 N. In the bilayer material, the porous oil surface can lubricate well and the dense substrate can improve the mechanical property. So, its comprehensive tribological and mechanical properties are better than those of monolayer material.

The friction and wear properties of a new type bilayer materials were investigated. And their tribological mechanisms were proposed. This work can provide a theoretical reference for developing high-performance iron-based oil materials under boundary lubrication.

The purpose of this paper is to put forward the lubrication model of oil bearing and enrich the design theory under the condition of mixed lubrication.

A mixed lubrication model of bilayer porous bearing is established. The effects of the working conditions on the lubrication performance and seepage behavior were analyzed.

Results show that the oil film pressure mainly occurs in the bearing convergence zone and contact pressure mainly occurs near the minimum film thickness. The oil infiltrates into the porous matrix in the contact area and precipitates out to the friction surface at the inlet of the contact area. The oil seepage velocity and dynamic pressure effect at the friction interface can be improved by reasonably matching the load and speed. With the decrease of the external load or increase of the rotating speed, the lubrication performance becomes well.

This study provides a reference for the design and application of oil bearing under harsh working conditions.

This paper aims to obtain high mechanical and good tribological properties of epoxy resin-based coatings under dry friction conditions.

Bonded solid lubricant coatings containing Kevlar fibres were prepared by a spraying method. The friction and wear properties of the coatings were experimentally investigated with a face-to-face tribometre under dry friction conditions. Scanning electron microscopy, energy dispersive X-ray spectroscopy and 3D laser scanning technologies were used to characterise the tribological properties. The action mechanism of the Kevlar fibres on a solid lubricant transfer film was also analysed.

Adding Kevlar fibres can significantly improve the wear resistance of the coatings. When the Kevlar fibre content increases, the tribological properties of the coatings improve and then worsen. Superior properties are obtained with 0.03 g of Kevlar fibres. Appropriately increasing the load or speed is beneficial to the removal of the outer epoxy resin and the formation of a lubricant film. During friction, the solid lubricants wrapped in the epoxy resin accumulate on the surface to form a transfer film that shows a good self-lubricating performance. In the later friction stage, fatigue cracks occur on the solid lubricant film but cannot connect to one another because of the high wear resistance and the entanglement of the rod-like Kevlar fibres. Thus, no large-area film falls from the matrix, thereby ensuring the long-term functioning of solid lubricant coatings.

Epoxy resin-based solid lubricant coatings modified by Kevlar fibres were prepared, and their friction and wear properties were investigated. Their tribological mechanisms were also proposed. This work provided a basis for the analysis of the tribological properties and design of bonded solid lubricant coatings containing Kevlar fibres.

This paper aims to investigate the influence of oil–air lubrication flow behavior on point contact sliding wear characteristics.

Oil–air lubrication equations between point contact counterparts were established on the basis of volume of fluid model. The effects of oil supply and injection azimuth on oil-phase volume fraction and its pressure distribution were simulated with commercial software Fluent. Characteristics of point contact sliding wear were then tested with an MFT-3000 friction tester under oil–air lubrication condition. The influence of flow behavior on wear characteristic was investigated combined with numerical and experimental results. The wear mechanism was revealed using SEM, EDS and ferrography.

When air supply speed is constant, the oil-phase volume fraction increases with the increase in oil supply, which helps form continuous oil film and decrease the sliding wear evidently. The injection angle and distance considerably influence the oil–air flow behavior. When injecting at a certain distance and angle, the oil-phase volume fraction reaches its maximum, and the abrasion loss is minimal. Under the test conditions in this study, abrasive particles are mainly debris and a few spiral cuttings. The wear mechanism is abrasive wear.

The influence of the behavior of oil–air lubrication flow on the characteristic of point contact sliding wear is analyzed. This work provides guidance for the application of oil–air lubrication technology in point contact friction pairs.

This study aims to investigate the effect of MoS2 powder on tribological properties of sliding interfaces.

Loose MoS2 powder was introduced in the gap of point-contact friction pairs, and sliding friction test was conducted using a testing machine. Friction noise, wear mark appearance, microstructure and wear debris were characterized with a noise tester, white-light interferometer, scanning electron microscope and ferrograph, respectively. Numerical simulation was also performed to analyze the influence of MoS2 powder on tribological properties of the sliding interface.

MoS2 powder remarkably improved the lubrication performance of the sliding interface, whose friction coefficient and wear rate were reduced by one-fifth of the interface values without powder. The addition of MoS2 powder also reduced stress, plastic deformation and friction temperature in the wear mark. The sliding interface with MoS2 powder demonstrated lower friction noise and roughness compared with the interface without powder lubrication. The adherence of MoS2 powder onto the friction interface formed a friction film, which induced the wear mechanism of the sliding interface to change from serious cutting and adhesive wear to delamination and slight cutting wear under the action of normal and shear forces.

Tribological characteristics of the interface with MoS2 powder lubrication were clarified. This work provides a theoretical basis for solid-powder lubrication and reference for its application in engineering.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-04-2020-0150/

The purpose of this paper is to discuss the combined effects of the deterministic surface roughness and porous structure on the lubrication property of the multi-layer bearing.

Digital filtering technique and Kozeny-Carman equation are used to simulate the random Gauss surface and the internal pore structure of the porous bearing, respectively. Effects of surface morphology, structure and pores on the lubrication property are discussed by using the finite difference method.

Results show that the lubrication performance of the multi-layer bearing increased with the increase of the surface roughness. Also, the transverse surface is better than that of the longitudinal surface. Moreover, lubricating property is getting worse with the increase of the height of each layer and the porosity. The lower permeability surface is beneficial to improve the lubrication performance when the total porosity is certain.

The effect of the Gauss roughness parameters on the detail of lubrication performance are analysed, such as the migration of the oil film rupture point position, the expansion of the pressure distribution region and the fluctuation of the pressure distribution curve with the roughness parameters. The combined effects of surface roughness, multi-layer structure and the internal pore parameters on the hydrodynamic behaviours of multi-layer porous bearing are analysed. This work is beneficial for the analysis of the tribological property and the structural design of multi-layer bearing.

To the industrial application of intelligent and connected vehicles (ICVs), the robustness and accuracy of environmental perception are critical in challenging conditions. However, the accuracy of perception is closely related to the performance of sensors configured on the vehicle. To enhance sensors’ performance further to improve the accuracy of environmental perception, this paper aims to introduce an obstacle detection method based on the depth fusion of lidar and radar in challenging conditions, which could reduce the false rate resulting from sensors’ misdetection.

Firstly, a multi-layer self-calibration method is proposed based on the spatial and temporal relationships. Next, a depth fusion model is proposed to improve the performance of obstacle detection in challenging conditions. Finally, the study tests are carried out in challenging conditions, including straight unstructured road, unstructured road with rough surface and unstructured road with heavy dust or mist.

The experimental tests in challenging conditions demonstrate that the depth fusion model, comparing with the use of a single sensor, can filter out the false alarm of radar and point clouds of dust or mist received by lidar. So, the accuracy of objects detection is also improved under challenging conditions.

A multi-layer self-calibration method is conducive to improve the accuracy of the calibration and reduce the workload of manual calibration. Next, a depth fusion model based on lidar and radar can effectively get high precision by way of filtering out the false alarm of radar and point clouds of dust or mist received by lidar, which could improve ICVs’ performance in challenging conditions.