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Article
Publication date: 4 June 2021

Guotao Xie, Jing Zhang, Junfeng Tang, Hongfei Zhao, Ning Sun and Manjiang Hu

To the industrial application of intelligent and connected vehicles (ICVs), the robustness and accuracy of environmental perception are critical in challenging conditions…

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Abstract

Purpose

To the industrial application of intelligent and connected vehicles (ICVs), the robustness and accuracy of environmental perception are critical in challenging conditions. However, the accuracy of perception is closely related to the performance of sensors configured on the vehicle. To enhance sensors’ performance further to improve the accuracy of environmental perception, this paper aims to introduce an obstacle detection method based on the depth fusion of lidar and radar in challenging conditions, which could reduce the false rate resulting from sensors’ misdetection.

Design/methodology/approach

Firstly, a multi-layer self-calibration method is proposed based on the spatial and temporal relationships. Next, a depth fusion model is proposed to improve the performance of obstacle detection in challenging conditions. Finally, the study tests are carried out in challenging conditions, including straight unstructured road, unstructured road with rough surface and unstructured road with heavy dust or mist.

Findings

The experimental tests in challenging conditions demonstrate that the depth fusion model, comparing with the use of a single sensor, can filter out the false alarm of radar and point clouds of dust or mist received by lidar. So, the accuracy of objects detection is also improved under challenging conditions.

Originality/value

A multi-layer self-calibration method is conducive to improve the accuracy of the calibration and reduce the workload of manual calibration. Next, a depth fusion model based on lidar and radar can effectively get high precision by way of filtering out the false alarm of radar and point clouds of dust or mist received by lidar, which could improve ICVs’ performance in challenging conditions.

Details

Industrial Robot: the international journal of robotics research and application, vol. 48 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 3 May 2019

Hongbo Gao, Guanya Shi, Kelong Wang, Guotao Xie and Yuchao Liu

Over the past decades, there has been significant research effort dedicated to the development of autonomous vehicles. The decision-making system, which is responsible for driving…

Abstract

Purpose

Over the past decades, there has been significant research effort dedicated to the development of autonomous vehicles. The decision-making system, which is responsible for driving safety, is one of the most important technologies for autonomous vehicles. The purpose of this study is the use of an intensive learning method combined with car-following data by a driving simulator to obtain an explanatory learning following algorithm and establish an anthropomorphic car-following model.

Design/methodology/approach

This paper proposed car-following method based on reinforcement learning for autonomous vehicles decision-making. An approximator is used to approximate the value function by determining state space, action space and state transition relationship. A gradient descent method is used to solve the parameter.

Findings

The effect of car-following on certain driving styles is initially achieved through the simulation of step conditions. The effect of car-following initially proves that the reinforcement learning system is more adaptive to car following and that it has certain explanatory and stability based on the explicit calculation of R.

Originality/value

The simulation results show that the car-following method based on reinforcement learning for autonomous vehicle decision-making realizes reliable car-following decision-making and has the advantages of simple sample, small amount of data, simple algorithm and good robustness.

Details

Industrial Robot: the international journal of robotics research and application, vol. 46 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 16 October 2018

Guotao Zhang, Yanguo Yin, Ting Xie, Dan Li, Ming Xu and Congmin Li

This paper aims to obtain high mechanical and good tribological properties of epoxy resin-based coatings under dry friction conditions.

Abstract

Purpose

This paper aims to obtain high mechanical and good tribological properties of epoxy resin-based coatings under dry friction conditions.

Design/methodology/approach

Bonded solid lubricant coatings containing Kevlar fibres were prepared by a spraying method. The friction and wear properties of the coatings were experimentally investigated with a face-to-face tribometre under dry friction conditions. Scanning electron microscopy, energy dispersive X-ray spectroscopy and 3D laser scanning technologies were used to characterise the tribological properties. The action mechanism of the Kevlar fibres on a solid lubricant transfer film was also analysed.

Findings

Adding Kevlar fibres can significantly improve the wear resistance of the coatings. When the Kevlar fibre content increases, the tribological properties of the coatings improve and then worsen. Superior properties are obtained with 0.03 g of Kevlar fibres. Appropriately increasing the load or speed is beneficial to the removal of the outer epoxy resin and the formation of a lubricant film. During friction, the solid lubricants wrapped in the epoxy resin accumulate on the surface to form a transfer film that shows a good self-lubricating performance. In the later friction stage, fatigue cracks occur on the solid lubricant film but cannot connect to one another because of the high wear resistance and the entanglement of the rod-like Kevlar fibres. Thus, no large-area film falls from the matrix, thereby ensuring the long-term functioning of solid lubricant coatings.

Originality/value

Epoxy resin-based solid lubricant coatings modified by Kevlar fibres were prepared, and their friction and wear properties were investigated. Their tribological mechanisms were also proposed. This work provided a basis for the analysis of the tribological properties and design of bonded solid lubricant coatings containing Kevlar fibres.

Details

Industrial Lubrication and Tribology, vol. 70 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 30 November 2018

Cong Liu, Baohong Tong, Guotao Zhang, Wei Wang, Kun Liu and Peimin Xu

This paper aims to investigate the influence of oil–air lubrication flow behavior on point contact sliding wear characteristics.

Abstract

Purpose

This paper aims to investigate the influence of oil–air lubrication flow behavior on point contact sliding wear characteristics.

Design/methodology/approach

Oil–air lubrication equations between point contact counterparts were established on the basis of volume of fluid model. The effects of oil supply and injection azimuth on oil-phase volume fraction and its pressure distribution were simulated with commercial software Fluent. Characteristics of point contact sliding wear were then tested with an MFT-3000 friction tester under oil–air lubrication condition. The influence of flow behavior on wear characteristic was investigated combined with numerical and experimental results. The wear mechanism was revealed using SEM, EDS and ferrography.

Findings

When air supply speed is constant, the oil-phase volume fraction increases with the increase in oil supply, which helps form continuous oil film and decrease the sliding wear evidently. The injection angle and distance considerably influence the oil–air flow behavior. When injecting at a certain distance and angle, the oil-phase volume fraction reaches its maximum, and the abrasion loss is minimal. Under the test conditions in this study, abrasive particles are mainly debris and a few spiral cuttings. The wear mechanism is abrasive wear.

Originality/value

The influence of the behavior of oil–air lubrication flow on the characteristic of point contact sliding wear is analyzed. This work provides guidance for the application of oil–air lubrication technology in point contact friction pairs.

Details

Industrial Lubrication and Tribology, vol. 71 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 16 August 2022

Guotao Zhang, Weijie Cai, Xiaoyi Wang, Junpeng Xu, Yanguo Yin and Xicheng Wei

The purpose of this paper is to put forward the lubrication model of oil bearing and enrich the design theory under the condition of mixed lubrication.

Abstract

Purpose

The purpose of this paper is to put forward the lubrication model of oil bearing and enrich the design theory under the condition of mixed lubrication.

Design/methodology/approach

A mixed lubrication model of bilayer porous bearing is established. The effects of the working conditions on the lubrication performance and seepage behavior were analyzed.

Findings

Results show that the oil film pressure mainly occurs in the bearing convergence zone and contact pressure mainly occurs near the minimum film thickness. The oil infiltrates into the porous matrix in the contact area and precipitates out to the friction surface at the inlet of the contact area. The oil seepage velocity and dynamic pressure effect at the friction interface can be improved by reasonably matching the load and speed. With the decrease of the external load or increase of the rotating speed, the lubrication performance becomes well.

Originality/value

This study provides a reference for the design and application of oil bearing under harsh working conditions.

Details

Industrial Lubrication and Tribology, vol. 74 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 27 July 2021

Cong Liu, Yanguo Yin, Baohong Tong and Guotao Zhang

This study aims to investigate the effect of MoS2 powder on tribological properties of sliding interfaces.

Abstract

Purpose

This study aims to investigate the effect of MoS2 powder on tribological properties of sliding interfaces.

Design/methodology/approach

Loose MoS2 powder was introduced in the gap of point-contact friction pairs, and sliding friction test was conducted using a testing machine. Friction noise, wear mark appearance, microstructure and wear debris were characterized with a noise tester, white-light interferometer, scanning electron microscope and ferrograph, respectively. Numerical simulation was also performed to analyze the influence of MoS2 powder on tribological properties of the sliding interface.

Findings

MoS2 powder remarkably improved the lubrication performance of the sliding interface, whose friction coefficient and wear rate were reduced by one-fifth of the interface values without powder. The addition of MoS2 powder also reduced stress, plastic deformation and friction temperature in the wear mark. The sliding interface with MoS2 powder demonstrated lower friction noise and roughness compared with the interface without powder lubrication. The adherence of MoS2 powder onto the friction interface formed a friction film, which induced the wear mechanism of the sliding interface to change from serious cutting and adhesive wear to delamination and slight cutting wear under the action of normal and shear forces.

Originality/value

Tribological characteristics of the interface with MoS2 powder lubrication were clarified. This work provides a theoretical basis for solid-powder lubrication and reference for its application in engineering.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-04-2020-0150/

Details

Industrial Lubrication and Tribology, vol. 73 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 12 September 2024

Guotao Zhang, Zan Zhang, Zhaochang Wang, Yanhong Sun, Baohong Tong and Deyu Tu

The lubricating fluid stored in the porous matrix will spontaneously exude to supplement the lubricating film in the damaged area, thus ensuring the long-term self-lubricating…

Abstract

Purpose

The lubricating fluid stored in the porous matrix will spontaneously exude to supplement the lubricating film in the damaged area, thus ensuring the long-term self-lubricating function of the porous surface. To reveal the repair mechanism of oil film, it is necessary to understand the flow characteristics of oil in micropores. The purpose of this study guides the design of micropore structure to realize the rapid exudation of oil to the porous surface and the rapid repair of the lubricating film.

Design/methodology/approach

In this paper, cylindrical orifice, convergent orifice and divergent orifice were studied. The numerical model of lubricating oil exudation in micropores was established. The distribution characteristics of oil pressure, velocity and three-phase contact line in the process of oil exudation were investigated. The effects of different orifice shapes and orifice structure parameters on the pinning and spreading characteristics of oil droplet were analyzed. Then the internal mechanisms of oil droplet formation and spread on the orifice surface were summarized.

Findings

The results show that during the process of oil exudation, the three-phase contact line of the oil drop is pinned once at the edge of the cylindrical and convergent orifice. Compared with the three orifice structures, the inlet pressure of the oil drop is low, and the oil velocity at the pinning point is stable in the divergent orifice. Resulting in favorable oil exudation. It is easier for oil droplet to depin by appropriately reducing the wall wetting angle, increasing the aperture or controlling the wall inclination angle. Ensure the self-healing and long-lasting lubrication film of porous oil-bearing surfaces.

Practical implications

The effect of pore structure on the flow behavior of lubricating fluid has always been concerned. But the mechanism by which different orifice shape affect the pinning behavior of oil droplets is not yet clear, which is crucial for understanding the self-healing mechanism of oil films on porous surfaces. It is meaningful to analyze the mechanism of oil exudation and spreading on the porous surface of oil in the special orifice, to optimize the design of the orifice structure.

Originality/value

Orifice shape has influence on internal flow field parameters. There is no report on the influence of orifice shape on the film formation process of oil seepage and diffusion from pores. The effects of different orifice shapes and orifice structure parameters on the characteristics of oil droplet pinning and diffusion were studied.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-04-2024-0118/

Details

Industrial Lubrication and Tribology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 January 2024

Zhicai Du, Qiang He, Hengcheng Wan, Lei Zhang, Zehua Xu, Yuan Xu and Guotao Li

This paper aims to improve the tribological properties of lithium complex greases using nanoparticles to investigate the tribological behavior of single additives (nano-TiO2 or…

Abstract

Purpose

This paper aims to improve the tribological properties of lithium complex greases using nanoparticles to investigate the tribological behavior of single additives (nano-TiO2 or nano-CeO2) and composite additives (nano-TiO2–CeO2) in lithium complex greases and to analyze the mechanism of their influence using a variety of characterization tools.

Design/methodology/approach

The morphology and microstructure of the nanoparticles were characterized by scanning electron microscopy and an X-ray diffractometer. The tribological properties of different nanoparticles, as well as compounded nanoparticles as greases, were evaluated. Average friction coefficients and wear diameters were analyzed. Scanning electron microscopy and three-dimensional topography were used to analyze the surface topography of worn steel balls. The elements present on the worn steel balls’ surface were analyzed using energy-dispersive spectroscopy and X-ray photoelectron spectroscopy.

Findings

The results showed that the coefficient of friction (COF) of grease with all three nanoparticles added was low. The grease-containing composite nanoparticles exhibited a lower COF and superior anti-wear properties. The sample displayed its optimal tribological performance when the ratio of TiO2 to CeO2 was 6:4, resulting in a 30.5% reduction in the COF and a 29.2% decrease in wear spot diameter compared to the original grease. Additionally, the roughness of the worn spot surface and the maximum depth of the wear mark were significantly reduced.

Originality/value

The main innovation of this study is the first mixing of nano-TiO2 and nano-CeO2 with different sizes and properties as compound lithium grease additives to significantly enhance the anti-wear and friction reduction properties of this grease. The results of friction experiments with a single additive are used as a basis to explore the synergistic lubrication mechanism of the compounded nanoparticles. This innovative approach provides a new reference and direction for future research and development of grease additives.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-09-2023-0291/

Details

Industrial Lubrication and Tribology, vol. 76 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

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