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Publication date: 27 February 2025

Qian Ren, Guohui Tang, Xu Li, Zheng Chen, Lei Duan, Aihua Sun and Gaojie Xu

The purpose of this paper is to study and report the effects of silver (Ag) content, glass phase particle size and Ag/antimony-doped tin oxide (ATO) particle size on the…

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Abstract

Purpose

The purpose of this paper is to study and report the effects of silver (Ag) content, glass phase particle size and Ag/antimony-doped tin oxide (ATO) particle size on the properties of ATO thick film resistor pastes, especially on the microstructure, square resistance, temperature coefficient of resistance (TCR), resistance temperature curve and other properties of the pastes.

Design/methodology/approach

Thick film resistor pastes with different Ag content, glass phase particle size and ATO particle size were printed on stainless steel substrates by screen printing technology, and a series of Ag/ATO thick film resistors (TFRs) were obtained after high-temperature sintering. The electrical properties of TFRs were evaluated. The microstructure development, square resistance, TCR and other properties of the developed TFRs were evaluated with the change in Ag content and the particle size.

Findings

The results show that with the increase of Ag content, the square resistance of the pastes decreases and the TCR increases. The change rate of resistance after resintering is less than 4%, and the pastes show excellent antiaging properties. Meanwhile, with the increase of the particle size of the glass phase, the square resistance decreases first and then increases, and the TCR increases first and then decreases, which has little effect on the conductive behavior. The increase in ATO particle size leads to an increase in the square resistance of TFRs and a decrease in the TCR.

Originality/value

This paper provides a useful evaluation of the square resistance, TCR and other properties of Ag/ATO thick film resistor pastes, which are related to the Ag content, glass phase particle size and ATO particle size of the developed TFRs. The thick film resistor pastes with zero TCR can be obtained using Ag/ATO as the functional phase without Pd or Pt.

Details

Soldering & Surface Mount Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0954-0911

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Article
Publication date: 17 October 2017

Hao Li, Shuai Zhang, Zhiran Yi, Jie Li, Aihua Sun, Jianjun Guo and Gaojie Xu

This work aims to evaluate the influence of rheological properties of building materials on the bonding quality and ultimate tensile strength in the fused deposition modeling…

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Abstract

Purpose

This work aims to evaluate the influence of rheological properties of building materials on the bonding quality and ultimate tensile strength in the fused deposition modeling (FDM) process, through the investigation of parts printed by semi-crystalline and amorphous resins. Little information is currently available about the influence of the crystalline nature on FDM-printed part quality.

Design/methodology/approach

Semi-crystalline polyamide 12 and amorphous acrylonitrile butadiene styrene (ABS) were used to assess the influence of rheological properties on bonding quality and the tensile strength, by varying three important process parameters: materials, liquefier temperature and raster orientation. A fractography of both tensile and freeze-fractured samples was also investigated.

Findings

The rheological properties, mainly the melt viscosity, were found to have a significant influence on the bonding quality of fused filaments. Better bonding quality and higher tensile strength of FDM parts printed with semi-crystalline PA12, as compared with amorphous ABS, are suggested to be a result of higher initial sintering rates owing to the lower melt viscosity of PA12 at low shear rates. Near-full dense PA12 parts were obtained by FDM.

Originality/value

This project provides a variety of data and insight regarding the effect of materials properties on the mechanical performance of FDM-printed parts. The results showed that FDM technique allows the production of PA12 parts with adequate mechanical performance, overcoming the greatest limitation of a dependence on amorphous thermoplastics as a feedstock for the production of prototypes.

Details

Rapid Prototyping Journal, vol. 23 no. 6
Type: Research Article
ISSN: 1355-2546

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Article
Publication date: 27 September 2021

Michele Ciotti, Giampaolo Campana and Mattia Mele

This paper aims to present a survey concerning the accuracy of thermoplastic polymeric parts fabricated by additive manufacturing (AM). Based on the scientific literature, the aim…

409

Abstract

Purpose

This paper aims to present a survey concerning the accuracy of thermoplastic polymeric parts fabricated by additive manufacturing (AM). Based on the scientific literature, the aim is to provide an updated map of trends and gaps in this relevant research field. Several technologies and investigation methods are examined, thus giving an overview and analysis of the growing body of research.

Design/methodology/approach

Permutations of keywords, which concern materials, technologies and the accuracy of thermoplastic polymeric parts fabricated by AM, are used for a systematic search in peer-review databases. The selected articles are screened and ranked to identify those that are more relevant. A bibliometric analysis is performed based on investigated materials and applied technologies of published papers. Finally, each paper is categorised and discussed by considering the implemented research methods.

Findings

The interest in the accuracy of additively manufactured thermoplastics is increasing. The principal sources of inaccuracies are those shrinkages occurring during part solidification. The analysis of the research methods shows a predominance of empirical approaches. Due to the experimental context, those achievements have consequently limited applicability. Analytical and numerical models, which generally require huge computational costs when applied to complex products, are also numerous and are investigated in detail. Several articles deal with artificial intelligence tools and are gaining more and more attention.

Originality/value

The cross-technology survey on the accuracy issue highlights the common critical aspects of thermoplastics transformed by AM. An updated map of the recent research literature is achieved. The analysis shows the advantages and limitations of different research methods in this field, providing an overview of research trends and gaps.

Details

Rapid Prototyping Journal, vol. 28 no. 2
Type: Research Article
ISSN: 1355-2546

Keywords

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