Arthur Bens, Hermann Seitz, Günter Bermes, Moritz Emons, Andreas Pansky, Barbara Roitzheim, Edda Tobiasch and Carsten Tille
To describe the development of a novel polyether(meth)acrylate‐based resin material class for stereolithography with alterable material characteristics.
Abstract
Purpose
To describe the development of a novel polyether(meth)acrylate‐based resin material class for stereolithography with alterable material characteristics.
Design/methodology/approach
A complete overview of details to composition parameters, the optimization and bandwidth of mechanical and processing parameters is given. Initial biological characterization experiments and future application fields are depicted. Process parameters are studied in a commercial 3D systems Viper stereolithography system, and a new method to determine these parameters is described herein.
Findings
Initial biological characterizations show the non‐toxic behavior in a biological environment, caused mainly by the (meth)acrylate‐based core components. These photolithographic resins combine an adjustable low Young's modulus with the advantages of a non‐toxic (meth)acrylate‐based process material. In contrast to the mostly rigid process materials used today in the rapid prototyping industry, these polymeric formulations are able to fulfill the extended need for a soft engineering material. A short overview of sample applications is given.
Practical implications
These polymeric formulations are able to meet the growing demand for a resin class for rapid manufacturing that covers a bandwidth from softer to stiffer materials.
Originality/value
This paper gives an overview about the novel developed material class for stereolithography and should be therefore of high interest to people with interest in novel rapid manufacturing materials and technology.
Details
Keywords
Carola Tröger, Arthur T. Bens, Günter Bermes, Ricarda Klemmer, Johannes Lenz and Stephan Irsen
The purpose of this paper is to describe the ageing behaviour of acrylate‐based resins for stereolithography (SL) technology using different test methods and to investigate these…
Abstract
Purpose
The purpose of this paper is to describe the ageing behaviour of acrylate‐based resins for stereolithography (SL) technology using different test methods and to investigate these effects on polymers.
Design/methodology/approach
Controlling the polymer degradation requires an understanding of many different phenomena, including the different chemical mechanisms underlying structural changes in polymer macromolecules, the influences of polymer morphology, the complexities of oxidation chemistry and the complex reaction pathways of polymer additives. Several ageing characterization experiments are given.
Findings
The paper covers the ageing process analysis of acrylate‐based polymers. An overview of the ageing behaviour is given, along with the bandwidth of material characteristics for a prolonged lifetime of this material class.
Research limitations/implications
For research and development in the field of rapid prototyping (RP) materials data about ageing behaviour and environmental effects are crucial. The authors show possible methods for measuring these effects and discuss the consequences in material research using a recently developed biocompatible SL resin as an example.
Practical implications
The study of the ageing behaviour of polymers is important for understanding their usability, storage, lifetime and recycling. The presented polymeric formulations are able to meet the growing demand for both soft and stiff manufacturing resin materials in the engineering and medical fields.
Originality/value
The analysis of the ageing behaviour of polymer materials is an important issue for engineering applications, recycling of post‐consumer plastic waste, as well as the use of polymers as biological implants and matrices for drug delivery and the lifetime of an article. The paper gives an overview of details involving ageing behaviour and their meaning for applications of acrylate‐based SL resins and is therefore of high importance to people with interest in long‐term behaviour and ageing of RP materials.