Cristiane Spagnol, Everson do Prado Banczek, Isolda Costa, Maico Taras Cunha, André Lazarin Gallina, Martha Tussolini and Paulo Rogério Pinto Rodrigues
The purpose of the paper is to show the corrosion effect of benzotriazole in comparison with iron phosphate (PFe) coating as a sealer for the PFe layer in carbon steel paint…
Abstract
Purpose
The purpose of the paper is to show the corrosion effect of benzotriazole in comparison with iron phosphate (PFe) coating as a sealer for the PFe layer in carbon steel paint pre-treatment and to show its ecological advantages as a more environment-friendly inhibiting compound than PFe.
Design/methodology/approach
Samples of carbon steel (SAE 1010) were phosphated in two baths, one containing iron PFe and PFe and BTAH (PFe + BTAH). Anodic potentiostatic polarization curves and electrochemical impedance spectroscopy were used to evaluate the corrosion resistance of phosphated carbon steel in 0.1 molL−1 H2SO4, 0.5 molL−1 NaCl and 0.1 molL−1 NaOH. The phosphate layers obtained were analyzed by infrared spectroscopy. Surface observation by scanning electron microscopy (SEM) showed that the PFe and PFe + BTAH layers are deposited as crystals with granular morphology. The electrochemical results showed that the PFe + BTAH coating was more effective in corrosion protection of the carbon steel.
Findings
This paper presents the application of benzotriazole as post-treatment of PFe-coated carbon steel. The results show that benzotriazole improves the phosphate layer properties. The SEM micrographs showed that the layer formed in PFe and PFe + BTAH baths consists of grain-like crystals, and infrared results revealed the BTAH presence in PFe phosphate. The corrosion resistance results showed higher efficiency associated to the PFe + BTAH phosphate layer relative to that of PFe. From the present study, results can be concluded that BTAH can be used as a post-treatment for PFe phosphate coating.
Originality/value
This paper deals with the corrosion resistance and surface carbon steel characterization of a new sealer for PFe coating, which has been prepared for this study and was never tested previously. These are candidate materials for substitution of chromium sealer. The BTAH sealer presents environmental and corrosion resistance advantages when compared with the post-treatment based on chrome. Although BTAH improves PFe layers’ properties, it is the worst phosphate coating. This manuscript has never been previously submitted and deals with original results.
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Rodrigo Helleis, Guilherme Arielo Rodrigues Maia, Eryza Guimarães de Castro, Larissa Oliveira Berbel, Isolda Costa and Everson do Prado Banczek
The purpose of this paper is to evaluate the protection against corrosion of carbon steel SAE 1020 promoted by a niobium- and titanium-based coating produced from a resin obtained…
Abstract
Purpose
The purpose of this paper is to evaluate the protection against corrosion of carbon steel SAE 1020 promoted by a niobium- and titanium-based coating produced from a resin obtained by the Pechini method.
Design/methodology/approach
A resin was prepared with ammonium niobium oxalate as niobium precursor and K2TiF6 as titanium precursor. Carbon Steel SAE 1020 plates were dip coated in the resin and calcinated for 1 h at 600 ºC. Scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction were used to characterize the coating morphologically and structurally. Open circuit potential, electrochemical impedance spectroscopy, anodic potentiodynamic polarization and scanning vibrating electrode technique were used to evaluate the corrosion protection of the coating.
Findings
The electrochemical analyses evidence slight protection against corrosion of the coating by itself; however, the needle-like crystal structure obtained may potentially provide a good anchorage site, suggesting the coating could be used as a pretreatment that may present similar application to phosphating processes, generating lower environmental impacts.
Originality/value
Due to increasingly restrictive environmental laws, new environmentally friendlier surface treatments must be researched. This paper approaches this matter using a combination of niobium- and titanium-based coating, produced by a cleaner process, the Pechini method.