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Article
Publication date: 22 July 2019

Lei Liu, Zongwei Xu, Dongyu Tian, Alexander Hartmaier, Xichun Luo, Junjie Zhang, Kai Nordlund and Fengzhou Fang

This paper aims to reveal the mechanism for improving ductile machinability of 3C-silicon carbide (SiC) and associated cutting mechanism in stress-assisted nanometric cutting.

Abstract

Purpose

This paper aims to reveal the mechanism for improving ductile machinability of 3C-silicon carbide (SiC) and associated cutting mechanism in stress-assisted nanometric cutting.

Design/methodology/approach

Molecular dynamics simulation of nano-cutting 3C-SiC is carried out in this paper. The following two scenarios are considered: normal nanometric cutting of 3C-SiC; and stress-assisted nanometric cutting of 3C-SiC for comparison. Chip formation, phase transformation, dislocation activities and shear strain during nanometric cutting are analyzed.

Findings

Negative rake angle can produce necessary hydrostatic stress to achieve ductile removal by the extrusion in ductile regime machining. In ductile-brittle transition, deformation mechanism of 3C-SiC is combination of plastic deformation dominated by dislocation activities and localization of shear deformation. When cutting depth is greater than 10 nm, material removal is mainly achieved by shear. Stress-assisted machining can lead to better quality of machined surface. However, there is a threshold for the applied stress to fully gain advantages offered by stress-assisted machining. Stress-assisted machining further enhances plastic deformation ability through the active dislocations’ movements.

Originality/value

This work describes a stress-assisted machining method for improving the surface quality, which could improve 3C-SiC ductile machining ability.

Details

Industrial Lubrication and Tribology, vol. 71 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 14 March 2018

Ting Li, Jinsheng Zhang, Shicheng Wang, Dongyu Li, Zhifeng Lv and Jiangjun Jiang

This study aims to find a novel solution to the calibration of three-axis magnetometers to suppress errors of sensors. The nature of the calibration process is parameter…

Abstract

Purpose

This study aims to find a novel solution to the calibration of three-axis magnetometers to suppress errors of sensors. The nature of the calibration process is parameter estimation and hence the purpose of the paper is to calculate the error parameters and eliminate sensor errors and obtain the true value of the pure magnetic field.

Design/methodology/approach

The paper puts forward a calibration method using an alternative iteration looping optimization (AILO) to estimate the parameters. The proposed method divided the parameters to be estimated into two parts: a portion less than one and the other greater than one. Parameters with different orders of magnitude are calculated respectively, which let one part to be a known quantity and the other part is derived by the known quantity; the derived quantity is used to calculate the known quantity again, and looping iteration multiple times until the iteration termination condition is satisfied.

Findings

The simulation and experimental results indicate that the calibration accuracy is improved at least by two orders by the proposed method compared to the two-step method and the linear decreasing weight particle swarm optimization (LDW-PSO) algorithm which proves the validity of the proposed method.

Practical implications

The proposed method can improve the calibration accuracy of total magnetic field, which provides a reference to the calibration of three-axis magnetometers.

Originality/value

A calibration method based on the AILO is proposed in this paper, which is used to improve the calibration accuracy of the three-axis magnetometer.

Details

Sensor Review, vol. 38 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 5 May 2023

Zhou Su, Xiangwang Kong, Tao He, Dongyu Wu, Jingjing Wu and Shaohe Zhang

Material extrusion technology is considered to be an effective way to realize the accurate and integrated manufacturing of high-performance metal diamond tools with complex…

Abstract

Purpose

Material extrusion technology is considered to be an effective way to realize the accurate and integrated manufacturing of high-performance metal diamond tools with complex structures. The present work aims to report the G4 binder that can be used to create metal composite filament loading high concentrations of large diamond particles through comparative experiments.

Design/methodology/approach

The quality of filaments was evaluated by surface topography observation and porosity measurement. And the printability of filaments was further studied by the tensile test, rheological test, shear analysis and printing test.

Findings

The results show that the G4 binder exhibits the best capacity for loading diamonds among G1–G4. The L4 filament created with G4 has no defects such as pores, cracks and patterns on the surface and section, and has the lowest porosity, which is about 1/3 of the L1. Therefore, the diamond-containing composite filament based on G4 binder exhibits the best quality. On the other hand, the results of the tensile test of L5–L8 filaments reveal that as the diamond content increases from 10% to 30%, the tensile strength of the filament decreases by 29.52%, and the retention force coefficient decreases by 15.74%. This can be attributed to the formation of inefficient bonding areas of the clustered diamond particles inside the composite filament, which also leads to a weakening of the shear strength. Despite this, the results of the printing test show that the diamond-containing composite filament based on the G4 binder has reliable printability.

Originality/value

Therefore, the G4 binder is considered to solve the most critical first challenge in the development of diamond-containing filament.

Details

Rapid Prototyping Journal, vol. 29 no. 7
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 8 February 2018

Yu Han, Yanqiu Xia, Xin Chen, Liang Sun, Dongyu Liu and Xiangyu Ge

The purpose of this study is to improve the corrosion resistance of the transmission towers by Zinc-aluminum-magnesium (Zn-Al-Mg) coatings doped with rare earths lanthanum (La…

Abstract

Purpose

The purpose of this study is to improve the corrosion resistance of the transmission towers by Zinc-aluminum-magnesium (Zn-Al-Mg) coatings doped with rare earths lanthanum (La) and cerium (Ce) (denoted as Zn-Al-Mg-Re) in Q345 steel.

Design/methodology/approach

The phase structure of Zn-Al-Mg-Re composite coatings has been determined by X-ray diffraction, whereas their surface morphology and cross-sectional microstructure as well as cross-sectional elemental composition have been analyzed by scanning electron microscopy and energy-dispersive spectrometry. Moreover, the corrosion resistance of Zn-Al-Mg-Re composite coatings has been evaluated by acetic acid accelerated salt spray test of copper strip.

Findings

Experimental results show that doping with La and Ce favors to tune the composition (along with the generation of new phase, such as LaAl3 or Al11Ce3) and refine the microstructure of Zn-Al-Mg galvanizing coatings, thereby significantly improving the corrosion resistance of the coatings. Particularly, Zn-Al-Mg-Re with 0.15% (mass fraction) La exhibits the best corrosion resistance among the tested galvanizing coatings.

Originality/Value

Zinc-aluminum-magnesium (Zn-Al-Mg) coatings doped with rare earths lanthanum (La) and cerium (Ce) (denoted as Zn-Al-Mg-Re) have been prepared on Q345 steel substrate by hot-dip galvanizing so as to improve the corrosion resistance of the transmission towers, and to understand the corrosion inhibition of the Zn-Al-Mg-Re coating.

Details

Anti-Corrosion Methods and Materials, vol. 65 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Open Access
Article
Publication date: 12 November 2024

Yi liu, Ping Li, Boqing Feng, Peifen Pan, Xueying Wang and Qiliang Zhao

This paper analyzes the application of digital twin technology in the field of intelligent operation and maintenance of high-speed railway infrastructure from the perspective of…

30

Abstract

Purpose

This paper analyzes the application of digital twin technology in the field of intelligent operation and maintenance of high-speed railway infrastructure from the perspective of top-level design.

Design/methodology/approach

This paper provides a comprehensive overview of the definition, connotations, characteristics and key technologies of digital twin technology. It also conducts a thorough analysis of the current state of digital twin applications, with a particular focus on the overall requirements for intelligent operation and maintenance of high-speed railway infrastructure. Using the Jinan Yellow River Bridge on the Beijing–Shanghai high-speed railway as a case study, the paper details the construction process of the twin system from the perspectives of system architecture, theoretical definition, model construction and platform design.

Findings

Digital twin technology can play an important role in the whole life cycle management, fault prediction and condition monitoring in the field of high-speed rail operation and maintenance. Digital twin technology is of great significance to improve the intelligent level of high-speed railway operation and management.

Originality/value

This paper systematically summarizes the main components of digital twin railway. The general framework of the digital twin bridge is given, and its application in the field of intelligent operation and maintenance is prospected.

Details

Railway Sciences, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2755-0907

Keywords

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