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Article
Publication date: 24 April 2024

Dejing Zhou, Yanming Xia, Zhiming Gao and Wenbin Hu

This study aims to investigate the influence mechanism of brazing and aging on the strengthening and corrosion behavior of novel multilayer sheets (AA4045/AA7072/AA3003M/AA4045).

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Abstract

Purpose

This study aims to investigate the influence mechanism of brazing and aging on the strengthening and corrosion behavior of novel multilayer sheets (AA4045/AA7072/AA3003M/AA4045).

Design/methodology/approach

Polarization curve tests, immersion experiments and transmission electron microscopy analysis were used to study the corrosion behavior and tensile properties of the sheets before and after brazing and aging.

Findings

The strength of the sheet is weakened after brazing due to brittle eutectic phases, and recovered after aging due to enhanced precipitation strengthening in the AA7072 interlayer. The core of nonbrazed sheets cannot be protected due to the significant galvanic coupling effect between the intermetallic particles and the substrate. Brazing and aging treatments promote the redissolved of second phased and limit corrosion along the eutectic region in the clad, allowing the core to be protected.

Originality/value

AA7xxx alloy was added to conventional brazed sheets to form a novel Al alloy composite sheet with AA4xxx/AA7xxx/AA3xxx structure. The strengthening and corrosion mechanism of the sheet was proposed. The added interlayer can sacrificially protect the core from corrosion and improves strength after aging treatment.

Details

Anti-Corrosion Methods and Materials, vol. 71 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 17 March 2022

Yanming Xia, Dejing Zhou, Zhiming Gao and Wenbin Hu

This paper aims to study the effect of Hg2+ on the corrosion behavior of Al–2%Zn coatings on AA5083 in 3.5 Wt.% NaCl solution.

Abstract

Purpose

This paper aims to study the effect of Hg2+ on the corrosion behavior of Al–2%Zn coatings on AA5083 in 3.5 Wt.% NaCl solution.

Design/methodology/approach

Potentiodynamic polarization and electrochemical impedance spectroscopy are used to investigate the effect of Hg2+ on the corrosion behavior. The surface and cross-sectional morphology are characterized by scanning electron microscopy and energy dispersive spectroscopy (EDS) to further reveal the corrosion mechanism of Hg2+.

Findings

The results show that the corrosion behavior of the coating changes significantly as the concentration of Hg2+ increases from 5 to 30 μg/L. The corrosion production film can inhibit the corrosion process when Hg2+ concentration is in the range of 0.5–5 μg/L, while Hg2+ can promote the corrosion process significantly when its concentration reaches to 30 μg/L. The generation rate of dense oxide film on the coating surface is faster than dissolution rate when the concentration of Hg2+ is in the range of 0–5 μg/L, which makes the coating “self-healing” and thus slightly slows down the corrosion rate. The EDS analysis shows that excessive Hg2+ are preferentially deposited at locations with inhomogeneous electrochemical properties, which in turn accelerates corrosion.

Originality/value

The corrosion resistance of Al-based coatings is significantly affected by Hg2+ in seawater. Thus, it is important to explain the corrosion mechanism of Al–2%Zn coatings under the combined effect of Hg2+ and Cl in 3.5 Wt.% NaCl solution.

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 26 January 2023

Dejing Zhou, Mingyang Wang, Yuanyuan Ji, Zhe Liu, Zhiming Gao, Wenbin Hu and Yuhua Guo

This paper aims to investigate the electrochemical corrosion behavior of a five-layer Al alloy composites (4343/4047/3003/4047/4343) with a thickness of 0.2 mm in NaCl solution.

Abstract

Purpose

This paper aims to investigate the electrochemical corrosion behavior of a five-layer Al alloy composites (4343/4047/3003/4047/4343) with a thickness of 0.2 mm in NaCl solution.

Design/methodology/approach

Electrochemical impedance spectroscopy, polarization curve and morphology analyses were used to study the corrosion behavior of the Al alloy composites from cross-sectional and plane directions.

Findings

The corrosion resistance of the surface from the plane direction was higher than that from the cross sections. Si-enrich particles were observed in the outer 4047/4343 layer, and AlFeCuMnBi phases were identified in the core 3003 layer. The galvanic coupling between the Si-enrich particle and the Al matrix accelerated the dissolution Al matrix.

Originality/value

This work lays the experimental foundation for corrosion mechanism of the Al alloy composite plate.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

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