Davood Afshari, M. Sedighi, M.R. Karimi and Z. Barsoum
The purpose of this paper is to predict residual stresses in resistance spot weld of 2 mm thick aluminum 6061-T6 sheets. The joint use of finite element analysis and artificial…
Abstract
Purpose
The purpose of this paper is to predict residual stresses in resistance spot weld of 2 mm thick aluminum 6061-T6 sheets. The joint use of finite element analysis and artificial neural networks can eliminate the high costs of residual stresses measuring tests and significantly shorten the time it takes to arrive at a solution.
Design/methodology/approach
Finite element method and artificial neural network have been used to predict the residual stresses. Different spot welding parameters such as the welding current, the welding time and the electrode force have been used for the simulation purposes in a thermal-electrical-structural coupled finite element model. To validate the numerical results, a series of experiments have been performed, and residual stresses have been measured. The results obtained from the finite element analysis have been used to build up a back-propagation artificial neural network model for residual stresses prediction.
Findings
The results revealed that the neural network model created in this study can accurately predict residual stresses produced in resistance spot weld. Using a combination of these two developed models, the residual stresses can be predicted in terms of spot weld parameters with high speed and accuracy.
Practical implications
The paper includes implication for aircraft and automobile industries to predict residual stresses. Residual stresses can lower the strength and fatigue life of the spot-welded joints and determine the performance quality of the structure.
Originality/value
This paper presents an approach to reduce the high costs and long times of residual stresses measuring tests.
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Erfan Khodabandeh, Davood Toghraie, A. Chamkha, Ramin Mashayekhi, Omidali Akbari and Seyed Alireza Rozati
Increasing heat transfer rate in spiral heat exchangers is possible by using conventional methods such as increasing number of fluid passes and counter flowing. In addition, newer…
Abstract
Purpose
Increasing heat transfer rate in spiral heat exchangers is possible by using conventional methods such as increasing number of fluid passes and counter flowing. In addition, newer ideas such as using pillows as baffles in the path of cold and hot fluids and using nanofluids can increase heat transfer rate. The purpose of this study is to simulate turbulent flow and heat transfer of two-phase water-silver nanofluid with 0-6 Vol.% nanoparticle concentration in a 180° path of spiral heat exchanger with elliptic pillows.
Design/methodology/approach
In this simulation, the finite volume method and two-phase mixture model are used. The walls are subjected to constant heat flux of q″ = 150,000 Wm−2. The inlet fluid enters curves path of spiral heat exchanger with uniform temperature Tin = 300 K. After flowing past the pillows and traversing the curved route, the working fluid exchanges heat with hot walls and then exits from the section. In this study, the effect of radiation is disregarded because of low temperature range. Also, temperature jump and velocity slipping are disregarded. The effects of thermophoresis and turbulent diffusion on nanofluid heat transfer are disregarded. By using finite volume method and two-phase mixture model, simulations are performed.
Findings
The results show that the flow and heat transfer characteristics are dependent on the height of pillows, nanoparticle concentration and Reynolds number. Increasing Reynolds number, nanoparticle concentration and pillow height causes an increase in Nusselt number, pressure drop and pumping power.
Originality/value
Turbulent flow and heat transfer of two-phase water-silver nanofluid of 0-6 per cent volume fraction in a 180° path of spiral heat exchanger with elliptic pillows is simulated.
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Vahid Jaferian, Davood Toghraie, Farzad Pourfattah, Omid Ali Akbari and Pouyan Talebizadehsardari
The purpose of this study is three-dimensional flow and heat transfer investigation of water/Al2O3 nanofluid inside a microchannel with different cross-sections in two-phase mode.
Abstract
Purpose
The purpose of this study is three-dimensional flow and heat transfer investigation of water/Al2O3 nanofluid inside a microchannel with different cross-sections in two-phase mode.
Design/methodology/approach
The effect of microchannel walls geometry (trapezoidal, sinusoidal and stepped microchannels) on flow characteristics and also changing circular cross section to trapezoidal cross section in laminar flow at Reynolds numbers of 50, 100, 300 and 600 were investigated. In this study, two-phase water/Al2O3 nanofluid is simulated by the mixture model, and the effect of volume fraction of nanoparticles on performance evaluation criterion (PEC) is studied. The accuracy of obtained results was compared with the experimental and numerical results of other similar papers.
Findings
Results show that in flow at lower Reynolds numbers, sinusoidal walls create a pressure drop in pure water flow which improves heat transfer to obtain PEC < 1. However, in sinusoidal and stepped microchannel with higher Reynolds numbers, PEC > 1. Results showed that the stepped microchannel had higher pressure drop, better thermal performance and higher PEC than other microchannels.
Originality/value
Review of previous studies showed that existing papers have not compared and investigated nanofluid in a two-phase mode in inhomogeneous circular, stepped and sinusoidal cross and trapezoidal cross-sections by considering the effect of changing channel shape, which is the aim of the present paper.
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Seyed Mohammad Mousavi, Omid Ali Akbari, Ghanbarali Sheikhzadeh, Ali Marzban, Davood Toghraie and Ali J. Chamkha
The purpose of this study is two phase modeling of Water/Cu nanofluid forced convection in different arrangements of elliptical tube banks in a two-dimensional space.
Abstract
Purpose
The purpose of this study is two phase modeling of Water/Cu nanofluid forced convection in different arrangements of elliptical tube banks in a two-dimensional space.
Design/methodology/approach
The arrangements of tube banks have been regarded as equal spacing triangle (ES), equilateral triangle (ET) and the rotated square (RS). The obtained results indicate that, among the investigated arrangements, the RS arrangement has the maximum value of heat transfer with cooling fluid. Also, the changes of Nusselt number and the local friction factor are under the influence of three main factors including volume fraction of slid nanoparticles, the changes of fluid velocity parameters on the curved surface of tube and flow separation after crossing from a specified angle of fluid rotation.
Findings
In Reynolds number of 250 and in all arrangements of the tube banks, the behavior of Nusselt number is almost the same and the separation of flow happens in almost 155-165 degrees from fluid rotation on surface. In RS arrangement, due to the strength of vortexes after fluid separation, better mixture is created and because of this reason, after the separation zone, the level of local Nusselt number graph enhances significantly.
Originality/value
In this research, the laminar and two-phase flow of Water/Cu nanofluid in tube banks with elliptical cross section has been numerically investigated in a two-dimensional space with different longitudinal arrangements. In this study, the effects of using nanofluid, different arrangements of tube banks and the elliptical cross section on heat transfer and cooling fluid flow among the tube banks of heat exchanger have been numerically simulated by using finite volume method.