Abstract
In the present work a rigid‐plastic finite element formulation using a dynamic explicit time integration scheme is proposed for numerical analysis of sheet metal forming processes. The rigid‐plastic finite element method, based on membrane elements, has long been employed as a useful numerical technique for the analysis of sheet metal forming because of its time effectiveness. The explicit scheme, in general, is based on the elastic‐plastic modelling of material requiring large computation time. The resort to rigid‐plastic modelling would improve the computational efficiency, but this involves new points of consideration such as zero energy mode instability. A damping scheme is proposed in order to achieve a stable solution procedure in dynamic sheet forming problems. In order to improve the drawbacks of the conventional membrane elements, BEAM (abbreviated from Bending Energy Augmented Membrane) elements, are employed. Rotational damping and spring about the drilling direction are introduced to prevent a zero energy mode. The lumping scheme is employed for the diagonal mass matrix and linearizing dynamic formulation. A contact scheme is developed by combining the skew boundary condition and a direct trial‐and‐error method. Computations are carried out for analysis of complicated sheet metal forming processes such as forming of an oilpan and a front fender. The numerical results of explicit analysis are compared with the implicit results, with good agreement, and it is shown that the explicit scheme requires much shorter computational times, especially when the problem becomes more complicated. It is thus shown that the proposed dynamic explicit rigid‐plastic finite element enables an effective computation for complicated sheet metal processes.
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Jingrong Li, Zhijia Xu, Qinghui Wang, Guanghua Hu and Yingjun Wang
The three-dimensional porous scaffold is an important concept in tissue engineering and helps to restore or regenerate a damaged tissue. Additive manufacturing (AM) technology…
Abstract
Purpose
The three-dimensional porous scaffold is an important concept in tissue engineering and helps to restore or regenerate a damaged tissue. Additive manufacturing (AM) technology makes the production of custom-designed scaffolds possible. However, modeling scaffolds with intricate architecture and customized pore size and spatial distribution presents a challenge. This paper aims to achieve coupling control of pore size and spatial distribution in bone scaffolds for AM.
Design/methodology/approach
First, the proposed method assumes that pore size and spatial distribution have already been transformed from the requirements of scaffolds as inputs. Second, the structural characteristics of scaffolds are explicitly correlated with an all-hexahedron meshing method for scaffold design so that the average pore size could be controlled. Third, the highly coupled internal mesh vertices are adjusted based on a random strategy so that the pore size and spatial distribution conform to their respective desired values. Fourth, after the adjustment, the unit pore cell based on a triply periodic minimal surface was mapped into the hexahedrons through a shape function, thereby ensuring the interconnectivity of the porous scaffold.
Findings
The case studies of three bone scaffolds demonstrate that the proposed approach is feasible and effective to simultaneously control pore size and spatial distribution in porous scaffolds.
Practical implications
The proposed method may make it more flexible to design scaffolds with controllable internal pore architecture for AM.
Originality/value
In the control approach, the highly coupled mesh vertices are adjusted through a random strategy, which can determine the moving direction and range of a vertex dynamically and biasedly, thus ensuring the feasibility and efficiency of the proposed method.
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Yan Liang, Feng Zhao, Dong-Jin Yoo and Bing Zheng
The purpose of this paper is to describe a novel design method to construct lattice structure computational models composed of a set of unit cells including simple cubic…
Abstract
Purpose
The purpose of this paper is to describe a novel design method to construct lattice structure computational models composed of a set of unit cells including simple cubic, body-centered cubic, face-centered cubic, diamond cubic and octet cubic unit cell.
Design/methodology/approach
In this paper, the authors introduce a new implicit design algorithm based on the computation of volumetric distance field (VDF). All the geometric components including lattice core structure and outer skin are represented with VDFs in a given design domain. This enables computationally efficient design of a computational model for an arbitrarily complex lattice structure. In addition, the authors propose a hybrid method based on the VDF and parametric solid models to construct a conformal lattice structure, which is oriented in accordance with the geometric form of the exterior surface. This method enables the authors to design highly complex lattice structure, computational models, in a consistent design framework irrespective of the complexity in geometric representations without sacrificing accuracy and efficiency.
Findings
Experimental results are shown for a variety of geometries to validate the proposed design method along with illustrative several lattice structure prototypes built by additive manufacturing techniques.
Originality/value
This method enables the authors to design highly complex lattice structure, computational models, in a consistent design framework irrespective of the complexity in geometric representations without sacrificing accuracy and efficiency.
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This paper gives a review of the finite element techniques (FE) applied in the area of material processing. The latest trends in metal forming, non‐metal forming, powder…
Abstract
This paper gives a review of the finite element techniques (FE) applied in the area of material processing. The latest trends in metal forming, non‐metal forming, powder metallurgy and composite material processing are briefly discussed. The range of applications of finite elements on these subjects is extremely wide and cannot be presented in a single paper; therefore the aim of the paper is to give FE researchers/users only an encyclopaedic view of the different possibilities that exist today in the various fields mentioned above. An appendix included at the end of the paper presents a bibliography on finite element applications in material processing for 1994‐1996, where 1,370 references are listed. This bibliography is an updating of the paper written by Brannberg and Mackerle which has been published in Engineering Computations, Vol. 11 No. 5, 1994, pp. 413‐55.
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Jun Wang, Rahul Rai and Jason N. Armstrong
This paper aims to clarify the relationship between mechanical behaviors and the underlying geometry of periodic cellular structures. Particularly, the answer to the following…
Abstract
Purpose
This paper aims to clarify the relationship between mechanical behaviors and the underlying geometry of periodic cellular structures. Particularly, the answer to the following research question is investigated: Can seemingly different geometries of the repeating unit cells of periodic cellular structure result in similar functional behaviors? The study aims to cluster the geometry-functional behavior relationship into different categories.
Design/methodology/approach
Specifically, the effects of the geometry on the compressive deformation (mechanical behavior) responses of multiple standardized cubic periodic cellular structures (CPCS) at macro scales are investigated through both physical tests and finite element simulations of three-dimensional (3D) printed samples. Additionally, these multiple CPCS can be further nested into the shell of 3D models of various mechanical domain parts to demonstrate the influence of their geometries in practical applications.
Findings
The paper provides insights into how different CPCS (geometrically different unit cells) influence their compressive deformation behaviors. It suggests a standardized strategy for comparing mechanical behaviors of different CPCS.
Originality/value
This paper is the first work in the research domain to investigate if seemingly different geometries of the underlying unit cell can result in similar mechanical behaviors. It also fulfills the need to infill and lattify real functional parts with geometrically complex unit cells. Existing work mainly focused on simple shapes such as basic trusses or cubes with spherical holes.
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Additive Manufacturing (AM) conventionally necessitates an intermediary slicing procedure using the standard tessellation language (STL) data, which can be computationally…
Abstract
Purpose
Additive Manufacturing (AM) conventionally necessitates an intermediary slicing procedure using the standard tessellation language (STL) data, which can be computationally burdensome, especially for intricate microcellular architectures. This study aims to propose a direct slicing method tailored for digital light processing-type AM processes for the efficient generation of slicing data for microcellular structures.
Design/methodology/approach
The authors proposed a direct slicing method designed for microcellular structures, encompassing micro-lattice and triply periodic minimal surface (TPMS) structures. The sliced data of these structures were represented mathematically and then convert into 2D monochromatic images, bypassing the time-consuming slicing procedures required by 3D STL data. The efficiency of the proposed method was validated through data preparations for lattice-based nasopharyngeal swabs and TPMS-based ellipsoid components. Furthermore, its adaptability was highlighted by incorporating 2D images of additional features, eliminating the requirement for complex 3D Boolean operations.
Findings
The direct slicing method offered significant benefits upon implementation for microcellular structures. For lattice-based nasopharyngeal swabs, it reduced data size by a factor of 1/300 and data preparation time by a factor of 1/8. Similarly, for TPMS-based ellipsoid components, it reduced data size by a factor of 1/60 and preparation time by a factor of 1/16.
Originality/value
The direct slicing method allows for bypasses the computational burdens associated with traditional indirect slicing from 3D STL data, by directly translating complex cellular structures into 2D sliced images. This method not only reduces data volume and processing time significantly but also demonstrates the versatility of sliced data preparation by integrating supplementary features using 2D operations.
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R. Elshereef, J. Vlachopoulos and A. Elkamel
The main purpose of this paper is to present and compare two different models for bubble growth and foam formation and to conduct a thorough assessment in terms of their numerical…
Abstract
Purpose
The main purpose of this paper is to present and compare two different models for bubble growth and foam formation and to conduct a thorough assessment in terms of their numerical implementation and prediction accuracy.
Design/methodology/approach
The two models are assessed and validated against experimental measurements. The first model is known as a single bubble growth model and treats the foaming process as a single bubble growing in a large pool with enough gas available for growth, while the second model (cell model) takes into account the finiteness of gas supply availability as well as the effects of surrounding bubbles. The models are based on the application of the conservation of continuity and momentum principles and on constitutive equations to represent the viscosity of the melt. The models are numerically implemented using a finite difference scheme and their predictions are compared against experimental measurements.
Findings
The results demonstrate that the single bubble model predicts an infinite bubble growth with time due to the assumption of unlimited supply of the blowing agent. Meanwhile the cell model gives an equilibrium bubble size because it accounts for gas depletion. From this work, it was concluded that the cell model is the best model that adequately describes experimental data.
Practical implications
The problem of bubble growth and foam formation is of great importance in the process industry as it plays a key role in diverse technological fields such as the production of foamed plastics.
Originality/value
The findings here are important for the appropriate modeling of bubble growth and foam formation and for scheduling and optimizing the process. A simple model will suffice for the early stage of the process while a cell model is more appropriate for the entire duration of the process.
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Pinaz Tiwari, Snigdha Kainthola and Nimit R. Chowdhary
With the expansion in the tourism-related activities, the issue of overtourism has gained impetus rapidly in media and academic discourses. Many scholars believe that the concept…
Abstract
With the expansion in the tourism-related activities, the issue of overtourism has gained impetus rapidly in media and academic discourses. Many scholars believe that the concept is not novel and is rather associated with the familiar concept of carrying capacity of a tourist destination. The carrying capacity concerns have been raised earlier in recreational studies. These studies have focused on determining the maximum number of tourists that could be accommodated without any deterioration in the social, environmental and physical environment, and unacceptable decline in the tourist experience. However, as the tourism development projects expanded to attract more tourists, the host community reacted to the excessive tourism activities which hamper their lives. Consequently, overtourism or excessive tourism led to conflicts between the local community and tourists. The concerns aggravated as locals raised their voices against the unmanageable growth of tourism and irresponsible behaviour of tourists. This chapter presents a descriptive analysis of various conflicts that have taken place at tourist destination reported of overtourism. The authors have attempted to categorise the conflicts based on the capacity thresholds and suggested several management strategies that could be undertaken by respective destinations to resolve the conflicts. The major conflict categories are socio-cultural, socio-demographic, infrastructural, eco-spatial and economic. The authors expect that identification and categorisation of conflicts with related solutions would lead to better management of destinations. Furthermore, the destinations would adopt preventive measures to nip a potential conflict in the bud.
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In a fast-paced and hypercompetitive environment, organizational members are awash with paradoxes where they are forced to accomplish opposing goals simultaneously (“both/and”…
Abstract
Purpose
In a fast-paced and hypercompetitive environment, organizational members are awash with paradoxes where they are forced to accomplish opposing goals simultaneously (“both/and”) instead of choosing one over the other (“either/or”). The literature has acknowledged paradox as a common type of contradiction in managing information and information technology (IT), but few studies have investigated how individuals can leverage paradoxical tensions. Drawing upon paradox theory, this study develops a research model that embodies a “both/and” paradigm in paradoxical tensions via analytical alignment, a paradox mindset and resilience under environmental dynamism.
Design/methodology/approach
This study examines the research model using hierarchical regression analysis with 308 analytics experts.
Findings
Empirical results find that the alignment of analytical technology and data-driven culture (AT-2DC) has a positive effect on a paradox mindset. Results also show that a paradox mindset has a positive influence on resilience. AT-2DC alignment also mediates the relationship between paradox mindset and resilience. In addition, AT-2DC alignment is more critical to a paradox mindset under a high level of environmental dynamism.
Originality/value
This study sheds light on how individuals can leverage paradoxical tensions with a “both/and” perspective and stay resilient when managing opposing demands and changes.