Keith Wood, Crystal Lu and Vincent Andrew
The purpose of this paper is to report how teachers have engaged in a Learning Study to develop, from the experience of their students, an object of learning which has important…
Abstract
Purpose
The purpose of this paper is to report how teachers have engaged in a Learning Study to develop, from the experience of their students, an object of learning which has important implications for pedagogy.
Design/methodology/approach
This paper uses a Learning Study of the economic concept of price over three cycles with varying groups of high school students which explored the effect of context and cognitive bias on the learners’ understanding of the object.
Findings
The object of learning has the following critical aspects: the attributes of the commodity, the exchange mechanism (e.g. the market structure) and consumer rationality. This finding enriches the critical aspects – supply and demand – of the object of learning price found in the current Learning Study literature and current high school textbooks.
Originality/value
Making explicit the variation between mainstream and behavioural models of economic phenomena helps learners to see what is critical – to see the potential and the limitations of those models for understanding the world and acting within it. Without sight of an alternative model it is impossible for the learner to distinguish between the mainstream model of supply and demand and what it purports to describe. Without behavioural dimensions, economics may not appear relevant to consumer decision-making.
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Xuesong Lu, Yoonjae Lee, Shoufeng Yang, Yang Hao, Julian Evans and Clive Parini
The aim of this paper is to provide an easy method of extrusion freeforming to fabricate microwave electromagnetic bandgap (EBG) crystals. EBG crystals are periodic dielectric…
Abstract
Purpose
The aim of this paper is to provide an easy method of extrusion freeforming to fabricate microwave electromagnetic bandgap (EBG) crystals. EBG crystals are periodic dielectric structures that can block wave propagation and generate a bandgap. These crystals can be used in high capability antennae, electromagnetic wave semiconductors, microresonators, high‐reflectivity mirrors and polarizing beam splitters.
Design/methodology/approach
The effects of extrusion process parameters and paste characteristics were investigated. Finally, one‐period and two‐period woodpile EBG crystals with bandgaps in the frequency region of 90‐110 GHz were fabricated and the bandgap was measured.
Findings
The filament diameter is influenced by whether extrusion is carried out with or without a substrate and by the free fall‐distance from the nozzle. The quality of lattice structures is dependent on paste flow and properties. A ceramic paste with 60 vol. % (the fraction of ceramic powder based on solvent‐free polymer) was well suited to fabrication. The solvent content also influenced the fabrication. The experimental results show that under ∼12 per cent solvent mass fraction in the paste and relatively high extrusion ram velocity (more than 0.014 mm/s) at a pressure of 14 MPa, samples with high quality were fabricated.
Originality/value
This paper demonstrates that the rapid prototyping method of extrusion freeforming can be applied for the fabrication of EBG crystals from ceramic powders and the important factors which influence the product quality are identified.
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Changhui Song, Junfei Huang, Linqing Liu, Zehua Hu, Yongqiang Yang, Di Wang and Chao Yang
This paper aims to better control the mechanical properties and functional properties of NiTi alloy.
Abstract
Purpose
This paper aims to better control the mechanical properties and functional properties of NiTi alloy.
Design/methodology/approach
NiTi alloy samples with equal atomic ratio were formed by selective laser melting (SLM). X-ray diffraction (XRD), differential scanning calorimetry (DSC), scanning electron microscopy and tensile testing methods were used to study the effects of different laser power and scanning speed on the densification behavior, phase transformation characteristics and mechanical properties of NiTi alloy.
Findings
Compared with the laser power, the variation of the keyhole effect caused by the change of scanning speed is more intense, which has a greater effect on the densification behavior of SLM NiTi alloy. The effect of the laser power on the phase transition temperature is small. The increase of scanning speed weakens the burning degree of Ni element, so phase transition temperature decreases. The results of DSC test and tensile test show that the scanning velocity can significantly change the phase transition temperature, martensite twins reorientation and stress–strain behavior of SLM NiTi alloy.
Originality/value
This study provides a potential method to regulate the mechanical properties and functional properties of NiTi shape memory alloy in the future and NiTi alloys formed by SLM with good elongation were obtained because the Supercellular crystal structure formed during the nonequilibrium solidification of SLM and the superfine precipitates dispersed in the alloy prevented the dislocation formation.
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Taho Yang, Yuan-Feng Wen, Zong-Rui Hsieh and Jianxia Zhang
The purpose of this study is to propose an innovative methodology in solving the lean production design from semiconductor crystal-ingot pulling manufacturing which is an…
Abstract
Purpose
The purpose of this study is to propose an innovative methodology in solving the lean production design from semiconductor crystal-ingot pulling manufacturing which is an important industry. Due to the complexity of the system, it is computationally prohibited by an analytical approach; thus, simulation optimization is adopted for this study.
Design/methodology/approach
Four control factors that affect the system’s performance, including the pulling strategy, machine limitations, dispatching rules and batch-size control, are identified to generate the future-state value stream mapping. Taguchi two-step procedure and simulation optimization are used to determine the optimal parameter values for a robust system.
Findings
The proposed methodology improved the system performances by 6.42 and 12.02 per cent for service level and throughput, respectively.
Research limitations/implications
This study does not investigate operations management issues such as setup reduction, demand forecasting and layout design.
Practical implications
A real-world crystal-ingot pulling manufacturing factory was used for the case study. The results are promising and are readily applied to other industrial applications.
Social implications
The improved performances, service level and throughout rate, can result in an improved customer satisfaction level and a reduced resources consumption, respectively.
Originality/value
The proposed methodology innovatively solved a practical application and the results are promising.
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Qingyong Chen, Guilan Wang, Haiou Zhang and Runsheng Li
The purpose of this paper is to study the influence of different rolling deformation parameters on the morphology, microstructure and mechanical properties of Inconel 718…
Abstract
Purpose
The purpose of this paper is to study the influence of different rolling deformation parameters on the morphology, microstructure and mechanical properties of Inconel 718 superalloy in hybrid plasma arc and micro-rolling (HPAMR) additive manufacturing.
Design/methodology/approach
In this paper, different deformation strains are designed, which are as-deposited, 15% and 30%. Two straight walls are fabricated by HPAMR for each kind of deformation. One wall underwent post-deposition heat treatment, and the other wall is treated without heat treatment. These samples are further investigated to evaluate the effects of deformation on the morphology, microstructure and mechanical properties.
Findings
As compared to as-deposited samples, the morphology can be significantly improved, the generation of defects and microporosity inside the alloy can be suppressed, and finer equiaxed crystals can be obtained with deformation of 30%. With heat treatment and 30% deformation, the Laves phase at the grain boundary is completely disappearing, more γ” and γ' strengthening phase is precipitated in the crystal and the size of the strengthening phase is smaller. Mechanical properties have been significantly improved.
Practical implications
HPAMR technology is used to successfully manufacture Inconel 718 superalloy aero-engine casing.
Originality/value
Compared with plasma arc additive manufacturing, HPAMR technology adds a rolling process, which can effectively improve the morphology of walls, refine internal grains, eliminate defects and microporosity, increase precipitation of strengthening phase and improve mechanical properties. It provides an optional manufacturing method for the integrated manufacturing of Inconel 718 parts.
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K. Li, B.Q. Li, J. Handa and H.C. de Groh
The quality of crystals grown in space can be diversely affected by the melt flows induced by g‐jitter associated with a space vehicle. This paper presents a full…
Abstract
Purpose
The quality of crystals grown in space can be diversely affected by the melt flows induced by g‐jitter associated with a space vehicle. This paper presents a full three‐dimensional (3D) transient finite element analysis of the complex fluid flow and heat and mass transfer phenomena in a simplified Bridgman crystal growth configuration under the influence of g‐jitter perturbations and magnetic fields.
Design/methodology/approach
The model development is based on the Galerkin finite element solution of the magnetohydrodynamic governing equations describing the thermal convection and heat and mass transfer in the melt. A physics‐based re‐numbering algorithm is used to make the formidable 3D simulations computationally feasible. Simulations are made using steady microgravity, synthetic and real g‐jitter data taken during a space flight.
Findings
Numerical results show that g‐jitter drives a complex, 3D, time dependent thermal convection and that velocity spikes in response to real g‐jitter disturbances in space flights, resulting in irregular solute concentration distributions. An applied magnetic field provides an effective means to suppress the deleterious convection effects caused by g‐jitter. Based on the simulations with applied magnetic fields of various strengths and orientations, the magnetic field aligned with the thermal gradient provides an optimal damping effect, and the stronger magnetic field is more effective in suppressing the g‐jitter induced convection. While the convective flows and solute transport are complex and truly 3D, those in the symmetry plane parallel to the direction of g‐jitter are essentially two‐dimensional (2D), which may be approximated well by the widely used 2D models.
Originality/value
The physics‐based re‐numbering algorithm has made possible the large scale finite element computations for 3D g‐jitter flows in a magnetic field. The results indicate that an applied magnetic field can be effective in suppressing the g‐jitter driven flows and thus enhance the quality of crystals grown in space.
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A pseudo steady‐state model is developed to study heat transfer, fluidflow, and the interface shape in the liquid encapsulated vertical Bridgmancrystal growth. The model, which is…
Abstract
A pseudo steady‐state model is developed to study heat transfer, fluid flow, and the interface shape in the liquid encapsulated vertical Bridgman crystal growth. The model, which is governed by momentum, heat, and overall mass balances in the system, is solved by a finite‐volume/Newton method. Flow and temperature fields, as well as unknown melt/crystal and melt/encapsulant interfaces, are calculated simultaneously. Sample calculations are mainly conducted for the GaAs/B2O3/PBN system. Calculated results for the Germanium/graphite system are compared with finite element calculations by Adornato and Brown, and they are in good agreement. The effects of some process parameters, including the growth speed, ambient temperature profile and heat transfer conditions, on flow patterns, temperature fields and the interface shape are illustrated through calculated results. Interface inversion from concave to convex, by modifying the ambient temperature profile, is also demonstrated through computer simulation. Particularly, through an inverse problem approach, a flat interface can be easily obtained for various operation conditions.
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Mohabbat Amirnejad, Mohammad Rajabi and Roohollah Jamaati
This study aims to investigate the effect of electrodeposition parameters (i.e. time and voltage) on the properties of hydroxyapatite (HA) coating fabricated on Ti6Al4V surface.
Abstract
Purpose
This study aims to investigate the effect of electrodeposition parameters (i.e. time and voltage) on the properties of hydroxyapatite (HA) coating fabricated on Ti6Al4V surface.
Design/methodology/approach
A full factorial design along with response surface methodology was utilized to evaluate the main effect of independent variables and their relative interactions on response variables. The effect of electrodeposition voltage and deposition time on HA coatings Ca/P molar ratio and the size of deposited HA crystals were examined by structural equation modeling (SEM). The formation of plate-like and needle-like HA crystals was observed for all experiments.
Findings
The results obtained showed that the higher electrodeposition voltage leads to lower Ca/P values for HA coatings. This is more significant at lower deposition times, where at a 20-minute deposition time, the voltage increased from 2 to 3 V and the Ca/P decreased from 2.27 to 1.52. Full factorial design results showed that electrodeposition voltage has a more significant effect on the size of the deposited HA crystal. With increasing the voltage from 2 to 3 V at a deposition time of 20 min, the HA crystal size varied from 99 to 36 µm.
Originality/value
The investigation delved into the impact of two critical parameters, deposition time and voltage, within the electrodeposition process on two paramount properties of HA coatings. Analyzing the alterations in coating characteristics relative to variations in these process parameters can serve as a foundational guide for subsequent research in the domain of calcium-phosphate deposition for implants.
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Amitava Choudhury, Tanmay Konnur, P.P. Chattopadhyay and Snehanshu Pal
The purpose of this paper, is to predict the various phases and crystal structure from multi-component alloys. Nowadays, the concept and strategies of the development of…
Abstract
Purpose
The purpose of this paper, is to predict the various phases and crystal structure from multi-component alloys. Nowadays, the concept and strategies of the development of multi-principal element alloys (MPEAs) significantly increase the count of the potential candidate of alloy systems, which demand proper screening of large number of alloy systems based on the nature of their phase and structure. Experimentally obtained data linking elemental properties and their resulting phases for MPEAs is profused; hence, there is a strong scope for categorization/classification of MPEAs based on structural features of the resultant phase along with distinctive connections between elemental properties and phases.
Design/methodology/approach
In this paper, several machine-learning algorithms have been used to recognize the underlying data pattern using data sets to design MPEAs and classify them based on structural features of their resultant phase such as single-phase solid solution, amorphous and intermetallic compounds. Further classification of MPEAs having single-phase solid solution is performed based on crystal structure using an ensemble-based machine-learning algorithm known as random-forest algorithm.
Findings
The model developed by implementing random-forest algorithm has resulted in an accuracy of 91 per cent for phase prediction and 93 per cent for crystal structure prediction for single-phase solid solution class of MPEAs. Five input parameters are used in the prediction model namely, valence electron concentration, difference in the pauling negativeness, atomic size difference, mixing enthalpy and mixing entropy. It has been found that the valence electron concentration is the most important feature with respect to prediction of phases. To avoid overfitting problem, fivefold cross-validation has been performed. To understand the comparative performance, different algorithms such as K-nearest Neighbor, support vector machine, logistic regression, naïve-based approach, decision tree and neural network have been used in the data set.
Originality/value
In this paper, the authors described the phase selection and crystal structure prediction mechanism in MPEA data set and have achieved better accuracy using machine learning.
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Xiaoyong Tian, Ming Yin and Dichen Li
Artificial electromagnetic (EM) medium and devices are designed with integrated micro- and macro-structures depending on the EM transmittance performance, which is difficult to…
Abstract
Purpose
Artificial electromagnetic (EM) medium and devices are designed with integrated micro- and macro-structures depending on the EM transmittance performance, which is difficult to fabricate by the conventional processes. Three-dimensional (3D) printing provides a new solution for the delicate artificial EM medium. This paper aims to first review the applications of 3D printing in the fabrication of EM medium briefly, mainly focusing on photonic crystals, metamaterials and gradient index (GRIN) devices. Then, a new design and fabrication strategy is proposed for the EM medium based on the 3D printing process, which was verified by the implementation of a 3D 90o Eaton lens based on GRIN metamaterials.
Design/methodology/approach
A new design and manufacturing strategy driven by the physical (EM transmittance) performance is proposed to illustrate the realization procedures of EM medium based device with controllable micro- and macro-structures. Stereolithography-based 3D printing process is used to obtain the designed EM device, an GRIN Eaton lens. The EM transmittance of the Eaton lens was validated experimentally and by simulation.
Findings
A 3D 90o Eaton lens was realized based on GRIN metamaterials structure according to the proposed design and manufacturing strategy, which had the broadband (12-18 GHz) and low loss characteristic. The feasibility of 3D printing for the artificial EM medium and GRIN devices has been verified for the further real applications in the industries.
Originality/value
The applications of 3D printing in artificial EM medium and devices were systematically reviewed. A new design strategy driven by physical performance for the EM device was proposed and validated by the firstly 3D printed 3D Eaton lens.