Yiqiang Wang, Zhengcai Guo, Botao Liu, Yanfei Zhu and Haibo Luo
The alignment precision of existing methods is limited by the precision of detecting element and worker’s experience, which the parallelism between ball screw and guide way is not…
Abstract
Purpose
The alignment precision of existing methods is limited by the precision of detecting element and worker’s experience, which the parallelism between ball screw and guide way is not guaranteed effectively. Thus, this paper aims to propose a method of detecting ball screw’s alignment error (BSAE) via monitoring the average vibration magnitude induced by rotational frequency of ball screw (VMRFBS).
Design/methodology/approach
In this study, the ball screw is simplified as a freely supported beam. A mathematical model of the effect of BSAE on the contact angle of the ball and screw is established. The change of contact angle has effect on the deformation and contact stiffness according to the Hertz contact theory. To improve the accuracy of the experimental results, the VMRFBS are analyzed by using average method, and the average values of the VMRFBS at different BSAEs are calculated by using the least squares method.
Findings
The experimental results show that the average VMRFBS increases with the increasing of BSAE under the BSAE from 0 to 0.2 mm, while the other conditions are unchanged.
Originality/value
This method provides an approach to monitor the BSAE and improve the alignment accuracy of machine tools and automation equipment, which has a certain guide for improving the alignment accuracy of ball screw.
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Haitao Wu, Wenyan Zhong, Botao Zhong, Heng Li, Jiadong Guo and Imran Mehmood
Blockchain has the potential to facilitate a paradigm shift in the construction industry toward effectiveness, transparency and collaboration. However, there is currently a…
Abstract
Purpose
Blockchain has the potential to facilitate a paradigm shift in the construction industry toward effectiveness, transparency and collaboration. However, there is currently a paucity of empirical evidence from real-world construction projects. This study aims to systematically review blockchain adoption barriers, investigate critical ones and propose corresponding solutions.
Design/methodology/approach
An integrated method was adopted in this research based on the technology–organization–environment (TOE) theory and fuzzy decision-making trial and evaluation laboratory (DEMATEL) approach. Blockchain adoption barriers were first presented using the TOE framework. Then, key barriers were identified based on the importance and causality analysis in the fuzzy DEMATEL. Several suggestions were proposed to facilitate blockchain diffusion from the standpoints of the government, the industry and construction organizations.
Findings
The results highlighted seven key barriers. Specifically, the construction industry is more concerned with environmental barriers, such as policy uncertainties (E2) and technology maturity (E3), while most technical barriers are causal factors, such as “interoperability (T4)” and “smart contracts' security (T2)”.
Practical implications
This study contributes to a better understanding of the problem associated with blockchain implementation and provides policymakers with recommendations.
Originality/value
Identified TOE barriers lay the groundwork for theoretical observations to comprehend the blockchain adoption problem. This research also applied the fuzzy method to blockchain adoption barrier analysis, which can reduce the uncertainty and subjectivity in expert evaluations with a small sample.
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Shucai Yang, Shiwen Xing, Yang Yu, Pei Han, Chaoyang Guo and Lukai Liu
It was verified that the micro-texture in the front and back of the tool at the same time had a positive effect on improving the milling behavior and surface quality of the tool…
Abstract
Purpose
It was verified that the micro-texture in the front and back of the tool at the same time had a positive effect on improving the milling behavior and surface quality of the tool. The purpose of this study is to explore the rationality of simultaneous placement of micro-textures on the front and rear surfaces of ball-end milling cutters, analyze the influence of micro-texture parameters on tool milling behavior and workpiece surface quality, reveal its internal mechanism, and obtain the best micro-texture parameters by optimization.
Design/methodology/approach
First, the mechanism of micro-texture is studied based on the energy loss model. Second, the orthogonal experiment is designed to analyze the influence of micro-texture parameters on tool milling behavior and reveal its mechanism by combining simulation technology and cutting experiment. Finally, the parameters are optimized based on the artificial bee colony algorithm.
Findings
The results show that the simultaneous placement of micro-texture on the rake face and flank face of the tool has a positive effect on improving the milling behavior and surface quality of the tool. Taking milling force, tool wear and surface roughness as the evaluation criteria, the optimal parameter combination is obtained: the rake face micro-texture diameter is 50 µm, the distance from the micro-texture is 200 µm and the distance from the cutting edge is 110 µm; the diameter of the micro-textured flank is 40 µm, the distance from the micro-texture is 170 µm and the distance from the cutting edge is 130 µm.
Originality/value
Taking milling force, tool wear and surface roughness as the evaluation criteria, the optimal parameter combination is obtained: the rake face micro-texture diameter is 50 µm, the distance from the micro-texture is 200 µm and the distance from the cutting edge is 110 µm; the diameter of the micro-textured flank is 40 µm, the distance from the micro-texture is 170 µm and the distance from the cutting edge is 130 µm, which provides theoretical support for the further study of the micro-textured tool.
Peer review
The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2023-0022/
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Jianpeng Wu, Biao Ma, Heyan Li and Chengnan Ma
The purpose of this paper is to study friction and wear properties of three types of steels against paper-based friction disc, including 65Mn, 20#steel and 30CrAl, so as to obtain…
Abstract
Purpose
The purpose of this paper is to study friction and wear properties of three types of steels against paper-based friction disc, including 65Mn, 20#steel and 30CrAl, so as to obtain the appropriate working conditions for different friction materials in the transmission system.
Design/methodology/approach
Based on actual working conditions, pin-on-disc tests are conducted on a universal material tester. The two evaluation indexes, including average friction coefficient and variation coefficient, are introduced to analyze the different friction properties among three types of steel. Furthermore, the temperature-dependent wear pattern and wear depth are subsequently studied.
Findings
The results show that 65Mn is more suitable for working under heavy load and low velocity, but 30CrAl and 20#steel are suitable for working under light load and high velocity. Moreover, wear primarily occurs on paper-based material and peaks at about 325.
Practical implications
This research of different materials and friction property for friction pairs is helpful to improve the performance and prolong the service life of transmission systems.
Originality/value
Suitable working conditions of different friction materials are obtained, and the correlation between wear and decomposition in high temperature is verified.