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The purpose of this paper was to study the relationship between safe storage life and storage mode of hot-rolled sheet (Q235, X70) in humid environment, and a prediction model of safe storage life under different storage modes was established.

The corrosion behavior of hot-rolled sheets under different storage conditions was studied with immersion experiment and morphology observation.

The results show that pitting occurs on the hot-rolled sheets in humid environment, and the corrosion behavior is strongly related with the storage mode. When they are stored separately, the number and depth of pits first increase and then decrease as the Cl⁻ concentration rises, while for the stack storage, pit depth increases with increasing Cl⁻ concentration. The safe storage time of separate storage is longer than that of stack storage. Based on this, a model of chloride ion concentration and storage life was established.

A storage safe life model of hot-rolled sheet in humid environment is proposed.

To study the corrosion behavior of pipeline steel in coastal areas, a tidal seawater macro-cell corrosion device was built using a cycle soaking tank and a macro-cell corrosion facility to simulate the corrosion behavior of pipeline steel in a simulated coastal environment (dry and wet alternations during seawater-soil corrosion macro-cell processes).

The corrosion behaviors were studied via the weight loss method, electrochemical methods and morphological observations on corrosion.

The results show that during the initial stage of tidal seawater/soil macro-cell corrosion process of the X65 steel, the working electrode on the seawater side is the anode of the macro-battery. As corrosion progresses, the anode and the cathode of the macro-battery become inverted. As the area ratio and the dry – wet ratio increase, the time of anode and cathode inversion shortens. Galvanic current density decreases as the dry – wet ratio increases and increases as the area ratio increases. The corrosion process of macro-cell is affected by the reversal of anode and cathode. After the reversal of anode and cathode, the corrosion rate is mainly controlled by dry – wet alternating corrosion.

The corrosion behavior of a pipeline steel in a coastal environment was studied using a tidal seawater macro-cell corrosion device. The synergism effect between the tidal seawater and seawater-soil macro-cell on corrosion behavior was clarified.

This paper aims to analyze a failure case of a P110 tube in a CO₂ flooding well.

The chemical composition, microstructure and mechanical properties of the failed P110 tubing steel were tested, and met the API Spec 5CT standard. The fractures were investigated by scanning electron microscopy and energy dispersive spectroscopy.

Fracture was induced by stress corrosion cracking (SCC) and that the stress concentration caused by the mechanical damage played an important role in the failure. The failure case is a SCC failure affected by mechanical damage and galvanic corrosion.

The effect of the infiltration of groundwater was studied in the failure case. The stress concentration caused by the mechanical damage played an important role in the failure.