Murat Isik, Isa Emami Tabrizi, Raja Muhammad Awais Khan, Mehmet Yildiz, Eda Aydogan and Bahattin Koc
In recent years, additive manufacturing (AM) has started to be used for manufacturing real functional parts and assemblies for critical applications in aerospace, automotive, and…
Abstract
Purpose
In recent years, additive manufacturing (AM) has started to be used for manufacturing real functional parts and assemblies for critical applications in aerospace, automotive, and machinery industries. Most complex or assembled parts require internal features (IF) such as holes, channels, slots, or guides for locational and mating requirements. Therefore, it is critical to understand and compare the structural and mechanical properties of additively manufactured and conventionally machined IFs.
Design/methodology/approach
In this study, mechanical and microstructural properties of Inconel 718 (Inc718) alloy internal features, manufactured either as-built with AM or machining of additively manufactured (AMed) part thereafter were investigated.
Findings
The results showed that the average ultimate tensile strength (UTS) of additively manufactured center internal feature (AM-IF) is almost analogous to the machined internal feature (M-IF). However, the yield strength of M-IF is greater than that of AM-IF due the greater surface roughness of the internal feature in AM-IF, which is deemed to surpass the effect of microstructure on the mechanical performance. The results of digital image correlation (DIC) analysis suggest that AM-IF and M-IF conditions have similar strain values under the same stress levels but the specimens with as built IF have a more locally ductile region around their IF, which is confirmed by hardness test results. But this does not change global elongation behavior. The microstructural evolution starting from as-built (AB) and heat-treated (HT) samples to specimens with IF are examined. The microstructure of HT specimens has bimodal grain structure with d phase while the AB specimens display a very fine dendritic microstructure with the presence of carbides. Although they both have close values, machined specimens have a higher frequency of finer grains based on SEM images.
Originality/value
It was shown that the concurrent creation of the IF during AM can provide a final part with a preserved ultimate tensile strength and elongation but a decreased yield strength. The variation in UTS of AM-IF increases due to the surface roughness near the internal feature as compared to smooth internal surfaces in M-IF. Hence, the outcomes of this study are believed to be valuable for the industry in terms of determining the appropriate production strategy of parts with IF using AM and postprocessing processes.
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A new surface error calculation method for layered manufacturing processes is proposed in this paper. The developed method is used to generate the layers by adaptively varying the…
Abstract
A new surface error calculation method for layered manufacturing processes is proposed in this paper. The developed method is used to generate the layers by adaptively varying the thickness of the layers based on the surface approximation errors. Traditionally, the surface errors are calculated using local approximation techniques. In this paper, the surface approximation errors are calculated more accurately by marching through the surface points and determining the distances between layers and the surface points. Using the calculated distances, the adaptive layers are generated for both traditional two‐dimensional layer and ruled‐layer approximation methods. It has been shown that layered manufacturing (rapid prototyping) processes can achieve better accuracy and efficiency using the proposed surface error calculation and the adaptive ruled layer approximation methods. Computer implementation and illustrative examples are also presented in this paper.
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Aditya Kelkar and Bahattin Koc
The objective of this paper is to develop geometric algorithms and planning strategies to enable the development of a novel hybrid manufacturing process, which combines rapidly…
Abstract
Purpose
The objective of this paper is to develop geometric algorithms and planning strategies to enable the development of a novel hybrid manufacturing process, which combines rapidly re‐configurable mold tooling and multi‐axis machining.
Design/methodology/approach
The presented hybrid process combines advantages of both reconfigurable molding and machining processes. The mold's re‐configurability is based on the concept of using an array of discrete pins. By positioning the pins, the reconfigurable molding process allows forming the mold cavity directly from the object's 3D design model, without any human intervention. After a segment of the part is molded using the reconfigurable molding process, a multi‐axis machining operation is used to create accurate parts with better surface finish. Geometric algorithms are developed to decompose the design model into segments based on the part's moldability and machinability. The decomposed features are used for planning the reconfigurable molding and the multi‐axis machining operations.
Findings
Computer implementation and illustrative examples are also presented in this paper. The results showed that the developed algorithms enable the proposed hybrid re‐configurable molding and multi‐axis machining process. The developed decomposition and planning algorithms are used for planning the reconfigurable molding and the multi‐axis machining operations. Owing to the decomposition strategy, more geometrically complex parts can be fabricated using the developed hybrid process.
Originality/value
This paper presents geometric analysis and planning to enable the development of a novel hybrid manufacturing process, which combines rapidly re‐configurable mold tooling and multi‐axis machining. It is expected that the proposed hybrid manufacturing process can produce highly customized parts with better surface finish, and part accuracy, with shorter build times, and reduced setup and tooling costs.
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Bahattin Koc, Yawei Ma and Yuan‐Shin Lee
Presents a method of Max‐Fit biarc curve fitting technique to improve the accuracy of STL files and to reduce the file size for rapid prototyping. STL file has been widely…
Abstract
Presents a method of Max‐Fit biarc curve fitting technique to improve the accuracy of STL files and to reduce the file size for rapid prototyping. STL file has been widely accepted as a de facto standard file format for the rapid prototyping industry. However, STL format is an approximated representation of a true solid/surface model, and a huge amount of STL data is needed to provide sufficient accuracy for rapid prototyping. Presents a Max‐Fit biarc curve fitting technique to reconstruct STL slicing data for rapid prototyping. The Max‐Fit algorithm progresses through the STL slicing intersection points to find the most efficient biarc curve fitting, while improving the accuracy. Our results show that the proposed biarc curve‐fitting technique can significantly improve the accuracy of poorly generated STL files by smoothing the intersection points for rapid prototyping. Therefore, less strict requirements (i.e. loose triangle tolerances) can be used while generating the STL files.
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Murat Kasimoglu and Bahattin Hamarat
Competition and attempts to increase market share between organizations play an important role in business ecology. It has been determined that intensity in the institutions and…
Abstract
Competition and attempts to increase market share between organizations play an important role in business ecology. It has been determined that intensity in the institutions and death among organizations especially are of great importance. Intensity and homogeny among the organizational population are very important in the evolutionary process for them to create modern forms of institution. We have used parametric variables to collect a set of data in order to understand competition and niche among organization population. The study investigates how competition and niche affect the cluster of hotel population and their survivability. The founding of each hotel organization is differently constructed internally and different segments of the hotel population respond heterogeneously to the general process of competition. The findings show how niche and different segments of hotel population affect new organizational establishment and the evolutionary dynamics of modern organization structure, using the city center hotels of Canakkale in Turkey.
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Attila Yaprak and Bahattin Karademir
The purpose of this paper is to review the extant literature on the institutional, market‐centered, and the resource‐based perspectives on the internationalization of BGs in…
Abstract
Purpose
The purpose of this paper is to review the extant literature on the institutional, market‐centered, and the resource‐based perspectives on the internationalization of BGs in emerging markets; to suggest that business group affiliation is an important ingredient in the internationalization of emerging market MNCs; and to offer examples of internationalization from one emerging market, Turkey.
Design/methodology/approach
This is a critical literature review integrating two strands of literature, the institutional, market‐centered and resource‐based theories of internationalization and the OLI and the LLL models of emerging market multinationals' international expansion.
Findings
The theorizing indicates that an integrated theoretical approach should lead to a better understanding of emerging market business group affiliates' internationalization.
Research limitations/implications
As a literature integration paper, the paper is limited in its practical implications.
Originality/value
The paper is a critical literature review and is likely to lead to testable hypotheses about the internationalization of business group affiliates from emerging markets.
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Attila Yaprak, Bahattin Karademir and Richard N. Osborn
Business groups have become a significant phenomenon in the evolution and functioning of emerging markets. They also provide important partnership opportunities to foreign firms…
Abstract
Business groups have become a significant phenomenon in the evolution and functioning of emerging markets. They also provide important partnership opportunities to foreign firms when they enter these markets. Yet, business groups have not received sufficient attention in the international marketing literature. In this paper, we provide an overview of the theories that explain how business groups function and evolve in emerging markets and generate propositions from that theory. We also present evidence on business group evolution from one emerging market, Turkey. Our work should inspire research questions for future study.