Ayman M. EL‐Refaie, Z.Q. Zhu, Thomas M. Jahns and David Howe
Permanent magnet (PM) brushless machines equipped with fractional‐slot concentrated‐windings (FSCW) have been receiving considerable attention over the past few years, due to the…
Abstract
Purpose
Permanent magnet (PM) brushless machines equipped with fractional‐slot concentrated‐windings (FSCW) have been receiving considerable attention over the past few years, due to the fact that they have short end‐windings, a high‐slot fill factor, a high efficiency and power density, and good flux‐weakening and fault‐tolerance capabilities. A key design parameter for such machines is the phase winding inductance since this has a significant impact on the performance, as well as on the magnitude of any reluctance torque. The purpose of this paper is to describe a detailed investigation of the various components of the winding inductance in machines equipped with both overlapping and non‐overlapping windings and different slot/pole number combinations. It also examines the influence of key design parameters, which affect the inductance components, with particular reference to the inductances of machines in which all the teeth are wound and those in which only alternate teeth are wound.
Design/methodology/approach
The paper analyzes and compares various inductance components which result from different winding configurations.
Findings
It is shown that the main component of the winding inductance is the relatively large slot‐leakage component. Both analytical and finite element models are employed and predicted results are validated on several prototype machines.
Originality/value
Such a thorough investigation of the various inductance components for these type of machines has not been presented before. The paper will serve as a good reference for engineers and researchers designing PM machines equipped with FECW.
Details
Keywords
Ayman EL‐Refaie and Manoj Shah
The purpose of the paper is to investigate the performance of induction machines with fractional‐slot concentrated‐windings.
Abstract
Purpose
The purpose of the paper is to investigate the performance of induction machines with fractional‐slot concentrated‐windings.
Design/methodology/approach
This paper examines induction machine performance with fractional‐slot concentrated windings using the standard distributed lap windings as reference. Four designs are compared and various performance tradeoffs highlighted. The first machine has integral‐slot distributed 2 slots/pole/phase lap winding and it serves as the reference winding. The second machine has a double‐layer 1/2 slot/pole/phase winding, a workhorse for brushless DC machines. The third machine has double‐layer 2/5 slot/pole/phase winding. Lastly, the fourth machine has single‐layer 2/5 slot/pole/phase windings. The comparison includes torque‐speed curves (including the effects of major space harmonic components), rotor bar losses, and ripple torque levels.
Findings
Based on the analysis results presented here, the traditional distributed lap winding is proven to be superior to FSCW in terms of torque production and rotor bar losses for induction machine applications. The 1/2 spp shows some promising results in terms of torque production, in addition to significant reduction and simplification of end turns with lower number of coils albeit with more turns/coil (12 slots vs 48 slots). The penalty is the additional rotor bar losses due to the 2nd and 4th harmonic mmf components. The 2/5 spp is not promising for torque production and should be avoided. The transient simulation results that simultaneously take into account the effects of all space harmonics and magnetic saturation showed comparable trends compared to the harmonic analysis results. It has also been shown that FSCW tend to have higher torque ripple compared to distributed windings.
Originality/value
To the best of the authors' knowledge, this paper for the first time attempts to quantitatively address the tradeoffs involved in using FSCW in induction machines.
Details
Keywords
Ayman M. EL‐Refaie and Thomas M. Jahns
The purpose of this paper is to provide a comparison of synchronous permanent magnet machine types for wide constant power speed range operation.
Abstract
Purpose
The purpose of this paper is to provide a comparison of synchronous permanent magnet machine types for wide constant power speed range operation.
Design/methodology/approach
A combination of analytical models and finite element analysis is used to conduct this study.
Findings
The paper has presented a detailed comparison between various types of synchronous PM machines for applications requiring a wide speed range of constant‐power operation. Key observations include: surface permanent magnet (SPM) and interior permanent magnet (IPM) machines can both be designed to achieve wide speed ranges of constant‐power operation. SPM machines with fractional‐slot concentrated windings offer opportunities to minimize machine volume and mass because of their short winding end turns and techniques for achieving high‐slot fill factors via stator pole segmentation. High back‐emf voltage at elevated speeds is a particular issue for SPM machines, but also poses problems for IPM machine designs when tight maximum limits are applied. Magnet eddy‐current losses pose a bigger design issue for SPM machines, but design techniques can be applied to significantly reduce the magnitude of these losses. Additional calculations not included here suggest that the performance characteristics of the inverters accompanying each of the four PM machines are quite similar, despite the differences in machine pole number and electrical frequency.
Research limitations/implications
The paper is targeting traction applications where a very wide speed range of constant‐power operation is required.
Practical implications
Results presented are intended to provide useful guidelines for engineers faced with choosing the most appropriate PM machine for high‐constant power speed ratio applications. As in most real‐world drive design exercises, the choice of PM machine type involves several trade‐offs that must be carefully evaluated for each specific application.
Originality/value
The paper provides a comprehensive comparison between different types of synchronous PM machines, which is very useful in determining the most suitable type for various applications.