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The purpose of this study is to analyze the factors affecting the deposition of parts manufactured in poly(lactic acid) with variations in print speed and extrusion temperature. Specimens were analyzed through optical microscopy, mass measurements and flexural tests. The extruder-head evaluation consisted of monitoring the feedstock material displacement on entering the system during deposition under different processing conditions.

To analyze the factors affecting the deposition, parts were manufactured in poly(lactic acid) with variations in print speed and extrusion temperature. Specimens were analyzed through optical microscopy, mass measurements and flexural tests. The extruder-head evaluation consisted of monitoring the feedstock material displacement on entering the system during deposition under different processing conditions.

The results showed low repeatability in the manufacturing of parts, as significant variations in the evaluated responses were found for specimens built under the same process parameters. The main cause for this effect was deposition failure, owing to filament slippage in the extruder head hobbed pulley.

The results found should alert users to the fact that performance tests need to be carried out on every subcomponent of the equipment before conducting experiments on printing parameters. The components of the equipment can influence the final quality of the parts obtained as much as the building parameters and this influence can be significant enough to overlap with that of the process parameters.

The effect of slippage on the deposition quality was quantified and the command loss in the machine control board was identified.