Search results

The purpose of this paper is to construct innovative exact and approximative sampling plans for acceptance sampling in statistical quality control. These sampling plans are determined for crisp and fuzzy formulation of quality limits, various lot sizes and common α- and β-levels.

The authors use generalized fuzzy hypothesis testing to determine sampling plans with fuzzified quality limits. This test method allows a consideration of the indifference zone related to expert opinion or user priorities. In addition to the exact sampling plans calculated with the hypergeometric operating characteristic function, the authors consider approximative sampling plans using a little known, but excellent operating characteristic function. Further, a comprehensive sensitivity analysis of calculated sampling plans is performed, in order to examine how the inspection effort depends on crisp and fuzzy formulation of quality limits, the lot size and specifications of the producer’s and consumer’s risks.

The results related the parametric sensitivity analysis of the calculated sampling plans and the conclusions regarding the approximation quality provide the user a comprehensive basis for a direct implementation of the sampling plans in practice.

The constructed sampling plans ensure the simultaneous control of producer’s and consumer’s risks with the smallest possible inspection effort on the one hand and a consideration of expert opinion or user priorities on the other hand.

In acceptance sampling, the hypergeometric operating characteristic (OC) function (so called type-A OC) is used to be approximated by the binomial or Poisson OC function, which actually reduce computational effort, but do not provide suffcient approximation results. The purpose of this paper is to examine binomial- and Poisson-type approximations to the hypergeometric distribution, in order to find a simple but accurate approximation that can be successfully applied in acceptance sampling.

The authors present a new binomial-type approximation for the type-A OC function, and derive its properties. Further, the authors compare this approximation via an extensive numerical study with other common approximations in terms of variation distance and relative efficiency under various conditions on the parameters including limiting cases.

The introduced approximation generates best numerical results over a wide range of parameter values, and ensures arithmetic simplicity of the binomial distribution and high accuracy to meet requirements regarding acceptance sampling problems. Additionally, it can considerably reduce the computational effort in relation to the type-A OC function and therefore is strongly recommended for calculating sampling plans.

The newly presented approximation provides a remarkably close fit to the type-A OC function, is discrete and needs no correction for continuity, and is skewed in the same direction by roughly the same amount as the exact OC. Due to less factorials, this OC in general involves lower powers than the type-A OC function. Moreover, the binomial-type approximation is easy to fit to the conventional statistical computing packages.