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1 – 5 of 5Javier Martinez, Klaus Krischan and Annette Muetze
Synchronous Reluctance (SynRel) motors are known to suffer from excessive torque ripples. The classical way to avoid this drawback of the motor is skewing the slots. This paper…
Abstract
Purpose
Synchronous Reluctance (SynRel) motors are known to suffer from excessive torque ripples. The classical way to avoid this drawback of the motor is skewing the slots. This paper aims to provide an analytic estimation of the best skew angle to minimize the ripples in such SynRel motors with tooth windings. The approach used in this paper consists of the minimization of the spectral components of the magnetic energy that cause these oscillation torques. The method was validated by means of a multi-slice finite element model (FEM).
Design/methodology/approach
An analytic model, based on permeance theory, is derived to analyse the electromagnetic phenomena taking place inside of the motor. This model allows the identification of the causes underlying the torque ripple production. Based on this understanding, the most suitable skew angle can be determined. The analytic method, together with the best skew angle, is validated by means of an FEM of a SynRel machine.
Findings
A method to determine the optimum skew angle for a SynRel machine is presented. It depends on the wave-number of the magnetic waves producing the torque ripple. It is twice the one typically chosen for induction machines.
Practical/implications
The proposed approach allows improving on the design methodology for the production of smoothly running SynRel machines.
Originality/value
The methodology utilized in this paper is based on the relationship between the mechanical torque and the magnetic energy stored in the motor (virtual work law). From this, the best skew angle to eliminate the magnetic energy causing torque ripple can be determined. It, therefore, proposes an effective alternative to the common use of inductance models to determine such angles.
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Mario Schenk, Annette Muetze, Klaus Krischan and Christian Magele
The purpose of this paper is to evaluate the worst-case behavior of a given electronic circuit by varying the values of the components in a meaningful way in order not to exceed…
Abstract
Purpose
The purpose of this paper is to evaluate the worst-case behavior of a given electronic circuit by varying the values of the components in a meaningful way in order not to exceed pre-defined currents or voltages limits during a transient operation.
Design/methodology/approach
An analytic formulation is used to identify the time-dependent solution of voltages or currents using proper state equations in closed form. Circuits with linear elements can be described by a system of differential equations, while circuits composing nonlinear elements are described by piecewise-linear models. A sequential quadratic program (SQP) is used to find the worst-case scenario.
Findings
It is found that the worst-case scenario can be obtained with as few solutions to the forward problem as possible by applying an SQP method.
Originality/value
The SQP method in combination with the analytic forward solver approach shows that the worst-case limit converges in a few steps even if the worst-case limit is not on the boundary of the parameters.
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Hendrik Kolbe, Annette Muetze and Kay Hameyer
The purpose of this paper is to contribute toward the modelling of the microscopic interaction between high‐frequency discharge bearing currents and rolling element bearings in…
Abstract
Purpose
The purpose of this paper is to contribute toward the modelling of the microscopic interaction between high‐frequency discharge bearing currents and rolling element bearings in the contact zone. It also aims to develop a reduced model that can serve as a starting point for further developments.
Design/methodology/approach
The complexity of an ideal comprehensive model is identified and analysed. Based thereon, a reduced model is developed.
Findings
The true system is highly complex and cannot be solved in a single‐step approach. The proposed reduced model allows the explanation of the melting of the bearing surfaces under the influence of the high‐frequency currents. It also provides a starting point for the development of an extended model.
Research limitations/implications
The model excludes the dynamic rolling movement of the bearing. The development of the frosting and fluting observed on the bearing running surfaces can only be explained in parts.
Practical implications
The melting of the bearing race surface can be modelled and thereby explained. The proposed model forms a good basis for further work toward an extended model to explain the high‐frequency bearing current bearing damage mechanism.
Originality/value
The paper offers a method to model the microscopic interaction between high‐frequency discharge bearing currents and rolling element bearings in the contact zone. This phenomenon has not yet been modelled to this extent. Such a model – and the understanding brought forth from it – allows the reduction in the cost for safe operation of modern variable speed drive systems.
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Peter Gangl, Stefan Köthe, Christiane Mellak, Alessio Cesarano and Annette Mütze
This paper aims to deal with the design optimization of a synchronous reluctance machine to be used in an X-ray tube, where the goal is to maximize the torque while keeping low…
Abstract
Purpose
This paper aims to deal with the design optimization of a synchronous reluctance machine to be used in an X-ray tube, where the goal is to maximize the torque while keeping low the amount of material used, by means of gradient-based free-form shape optimization.
Design/methodology/approach
The presented approach is based on the mathematical concept of shape derivatives and allows to obtain new motor designs without the need to introduce a geometric parametrization. This paper presents an extension of a standard gradient-based free-form shape optimization algorithm to the case of multiple objective functions by determining updates, which represent a descent of all involved criteria. Moreover, this paper illustrates a way to obtain an approximate Pareto front.
Findings
The presented method allows to obtain optimal designs of arbitrary, non-parametric shape with very low computational cost. This paper validates the results by comparing them to a parametric geometry optimization in JMAG by means of a stochastic optimization algorithm. While the obtained designs are of similar shape, the computational time used by the gradient-based algorithm is in the order of minutes, compared to several hours taken by the stochastic optimization algorithm.
Originality/value
This paper applies the presented gradient-based multi-objective optimization algorithm in the context of free-form shape optimization using the mathematical concept of shape derivatives. The authors obtain a set of Pareto-optimal designs, each of which is a shape that is not represented by a fixed set of parameters. To the best of the authors’ knowledge, this approach to multi-objective free-form shape optimization is novel in the context of electric machines.
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Walter Holweger, Marcus Wolf, Frank Walther, Werner Trojahn, Annette Mütze, Jan Kunzmann, Jürgen Schreiber, Joachim Mayer and Manuela Reichelt
The purpose of this paper is to show how controlled exposure of electromagnetic fields toward bearing steel vulnerates the microstructure. The ability of Barkhausen Noise signal…
Abstract
Purpose
The purpose of this paper is to show how controlled exposure of electromagnetic fields toward bearing steel vulnerates the microstructure. The ability of Barkhausen Noise signal processing is used for detecting phenomena such as dislocation and subgrain formation processes as the beginning of later failures.
Design/methodology/approach
A Barkhausen noise signal measurement equipment is used for detecting subsurface distress of 100Cr6 as a function of the applied electromagnetic and mechanical stress. Barkhausen noise signal is mathematically processed by use of fractal dimension analysis.
Findings
The paper cleary reveals significant impact of electromagnetic field in junction with mechanical loading. Electromagnetic impact depends on the magnitude of the field.
Research limitations/implications
Research limitations are given by the fact that in real field applications, e.g. wind power plants, bearings are exposed by multiple influences and the methodology is not applicable to those conditions.
Practical implications
The methodology can be applied to real field applications in condition monitoring systems. Up to now, no reasonable on‐line measurement is in use determining sub surface fatigue phenomena. The paper hence, reveals the possibility to raise condition monitoring into a new perspective.
Originality/value
The use of Barkhausen noise signal processing, as presented here, is original with respect to real field applications, such as wind power plants with a high demand in condition monitoring, especially off‐shore plants.
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