Masood Fathi, Amir Nourmohammadi, Amos H.C. Ng, Anna Syberfeldt and Hamidreza Eskandari
This study aims to propose an efficient optimization algorithm to solve the assembly line balancing problem (ALBP). The ALBP arises in high-volume, lean production systems when…
Abstract
Purpose
This study aims to propose an efficient optimization algorithm to solve the assembly line balancing problem (ALBP). The ALBP arises in high-volume, lean production systems when decision-makers aim to design an efficient assembly line while satisfying a set of constraints.
Design/methodology/approach
An improved genetic algorithm (IGA) is proposed in this study to deal with ALBP to optimize the number of stations and the workload smoothness.
Findings
To evaluate the performance of the IGA, it is used to solve a set of well-known benchmark problems and a real-life problem faced by an automobile manufacturer. The solutions obtained are compared against two existing algorithms in the literature and the basic genetic algorithm. The comparisons show the high efficiency and effectiveness of the IGA in dealing with ALBPs.
Originality/value
The proposed IGA benefits from a novel generation transfer mechanism that improves the diversification capability of the algorithm by allowing population transfer between different generations. In addition, an effective variable neighborhood search is used in the IGA to enhance its local search capability.
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Amos H.C. Ng, Florian Siegmund and Kalyanmoy Deb
Stochastic simulation is a popular tool among practitioners and researchers alike for quantitative analysis of systems. Recent advancement in research on formulating production…
Abstract
Purpose
Stochastic simulation is a popular tool among practitioners and researchers alike for quantitative analysis of systems. Recent advancement in research on formulating production systems improvement problems into multi-objective optimizations has provided the possibility to predict the optimal trade-offs between improvement costs and system performance, before making the final decision for implementation. However, the fact that stochastic simulations rely on running a large number of replications to cope with the randomness and obtain some accurate statistical estimates of the system outputs, has posed a serious issue for using this kind of multi-objective optimization in practice, especially with complex models. Therefore, the purpose of this study is to investigate the performance enhancements of a reference point based evolutionary multi-objective optimization algorithm in practical production systems improvement problems, when combined with various dynamic re-sampling mechanisms.
Design/methodology/approach
Many algorithms consider the preferences of decision makers to converge to optimal trade-off solutions faster. There also exist advanced dynamic resampling procedures to avoid wasting a multitude of simulation replications to non-optimal solutions. However, very few attempts have been made to study the advantages of combining these two approaches to further enhance the performance of computationally expensive optimizations for complex production systems. Therefore, this paper proposes some combinations of preference-based guided search with dynamic resampling mechanisms into an evolutionary multi-objective optimization algorithm to lower both the computational cost in re-sampling and the total number of simulation evaluations.
Findings
This paper shows the performance enhancements of the reference-point based algorithm, R-NSGA-II, when augmented with three different dynamic resampling mechanisms with increasing degrees of statistical sophistication, namely, time-based, distance-rank and optimal computing buffer allocation, when applied to two real-world production system improvement studies. The results have shown that the more stochasticity that the simulation models exert, the more the statistically advanced dynamic resampling mechanisms could significantly enhance the performance of the optimization process.
Originality/value
Contributions of this paper include combining decision makers’ preferences and dynamic resampling procedures; performance evaluations on two real-world production system improvement studies and illustrating statistically advanced dynamic resampling mechanism is needed for noisy models.
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Philip Hedenstierna and Amos H.C. Ng
The positioning of the customer order decoupling point (CODP) is an important strategic consideration for supply chains. Recently, research has focused only on the static effects…
Abstract
Purpose
The positioning of the customer order decoupling point (CODP) is an important strategic consideration for supply chains. Recently, research has focused only on the static effects of CODP positioning. The purpose of this paper is to expand the body of knowledge by describing the dynamic consequences that arise from shifting the CODP upstream or downstream.
Design/methodology/approach
A generic assembly‐to‐order system dynamics simulation model is developed and used to evaluate the dynamic consequences of shifting the CODP.
Findings
Placing the CODP downstream allows for short‐term fluctuations in demand to be absorbed by the order book, leading to a stable production rate and inventory response. This benefit must, however, be weighed against any additional safety stock a CODP placed far downstream may require.
Research limitations/implications
The paper demonstrates the importance of considering the dynamic aspects of CODP positioning. Further research should investigate the phenomenon for different demand scenarios and supply chain configurations.
Practical implications
Downstream shifting of the CODP has been identified as a powerful way to reduce variability in assembly‐to‐order systems.
Originality/value
This paper introduces the dynamic consequences of CODP location, providing a new perspective that should be considered when positioning the CODP.
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Tehseen Aslam and Amos H C. Ng
The purpose of this paper is to introduce an effective methodology of obtaining Perot-optimal solutions when combining system dynamics (SD) and multi-objective optimization (MOO…
Abstract
Purpose
The purpose of this paper is to introduce an effective methodology of obtaining Perot-optimal solutions when combining system dynamics (SD) and multi-objective optimization (MOO) for supply chain problems.
Design/methodology/approach
This paper proposes a new approach that combines SD and MOO within a simulation-based optimization framework for generating the efficient frontier for supporting decision making in supply chain management (SCM). It also addresses the issue of the curse of dimensionality, commonly found in practical optimization problems, through design space reduction.
Findings
The integrated MOO and SD approach has been shown to be very useful for revealing how the decision variables in the Beer Game (BG) affect the optimality of the three common SCM objectives, namely, the minimization of inventory, backlog, and the bullwhip effect (BWE). The results from the in-depth BG study clearly show that these three optimization objectives are in conflict with each other, in the sense that a supply chain manager cannot minimize the BWE without increasing the total inventory and total backlog levels.
Practical implications
Having a methodology that enables effective generation of optimal trade-off solutions, in terms of computational cost, time as well as solution diversity and intensification, assist decision makers in not only making decision in time but also present a diverse and intense solution set to choose from.
Originality/value
This paper presents a novel supply chain MOO methodology to assist in finding Pareto-optimal solutions in a more effective manner. In order to do so the methodology tackles the so-called curse of dimensionality by reducing the design space and focussing the search of the optimization to regions of inters. Together with design space reduction, it is believed that the integrated SD and MOO approach can provide an innovative and efficient approach for the design and analysis of manufacturing supply chain systems in general.
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Fentahun Moges Kasie and Glen Bright
This study aims to propose a decision support system (DSS) that performs a decision-based part-fixture assignment and fixture flow control in planned production periods.
Abstract
Purpose
This study aims to propose a decision support system (DSS) that performs a decision-based part-fixture assignment and fixture flow control in planned production periods.
Design/methodology/approach
The principal approaches were fuzzy case-based reasoning (FCBR) and discrete-event simulation (DES). Besides, the fuzzy analytic hierarchy process (FAHP), an object-oriented (OO) method and a fuzzy weighted Euclidean distance were used to support the decision-making process.
Findings
It shows that integrating FCBR and DES systems is a promising approach to address part-fixture planning problems. The FCBR subsystem proposed various stable numbers of fixtures as scenarios. The DES model analyzed the future performances of these scenarios and identified the best alternative.
Research limitations/implications
The DSS was tested in laboratory environments using a numerical analysis; however, it was not validated in industrial situations.
Originality/value
The synergy of integrating FCBR and DES systems was not exploited in the past in part-fixture assignment and fixture flow control problems.
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Information and communications technology (ICT) offers enormous opportunities for individuals, businesses and society. The application of ICT is equally important to economic and…
Abstract
Information and communications technology (ICT) offers enormous opportunities for individuals, businesses and society. The application of ICT is equally important to economic and non-economic activities. Researchers have increasingly focused on the adoption and use of ICT by small and medium enterprises (SMEs) as the economic development of a country is largely dependent on them. Following the success of ICT utilisation in SMEs in developed countries, many developing countries are looking to utilise the potential of the technology to develop SMEs. Past studies have shown that the contribution of ICT to the performance of SMEs is not clear and certain. Thus, it is crucial to determine the effectiveness of ICT in generating firm performance since this has implications for SMEs’ expenditure on the technology. This research examines the diffusion of ICT among SMEs with respect to the typical stages from innovation adoption to post-adoption, by analysing the actual usage of ICT and value creation. The mediating effects of integration and utilisation on SME performance are also studied. Grounded in the innovation diffusion literature, institutional theory and resource-based theory, this study has developed a comprehensive integrated research model focused on the research objectives. Following a positivist research paradigm, this study employs a mixed-method research approach. A preliminary conceptual framework is developed through an extensive literature review and is refined by results from an in-depth field study. During the field study, a total of 11 SME owners or decision-makers were interviewed. The recorded interviews were transcribed and analysed using NVivo 10 to refine the model to develop the research hypotheses. The final research model is composed of 30 first-order and five higher-order constructs which involve both reflective and formative measures. Partial least squares-based structural equation modelling (PLS-SEM) is employed to test the theoretical model with a cross-sectional data set of 282 SMEs in Bangladesh. Survey data were collected using a structured questionnaire issued to SMEs selected by applying a stratified random sampling technique. The structural equation modelling utilises a two-step procedure of data analysis. Prior to estimating the structural model, the measurement model is examined for construct validity of the study variables (i.e. convergent and discriminant validity).
The estimates show cognitive evaluation as an important antecedent for expectation which is shaped primarily by the entrepreneurs’ beliefs (perception) and also influenced by the owners’ innovativeness and culture. Culture further influences expectation. The study finds that facilitating condition, environmental pressure and country readiness are important antecedents of expectation and ICT use. The results also reveal that integration and the degree of ICT utilisation significantly affect SMEs’ performance. Surprisingly, the findings do not reveal any significant impact of ICT usage on performance which apparently suggests the possibility of the ICT productivity paradox. However, the analysis finally proves the non-existence of the paradox by demonstrating the mediating role of ICT integration and degree of utilisation explain the influence of information technology (IT) usage on firm performance which is consistent with the resource-based theory. The results suggest that the use of ICT can enhance SMEs’ performance if the technology is integrated and properly utilised. SME owners or managers, interested stakeholders and policy makers may follow the study’s outcomes and focus on ICT integration and degree of utilisation with a view to attaining superior organisational performance.
This study urges concerned business enterprises and government to look at the environmental and cultural factors with a view to achieving ICT usage success in terms of enhanced firm performance. In particular, improving organisational practices and procedures by eliminating the traditional power distance inside organisations and implementing necessary rules and regulations are important actions for managing environmental and cultural uncertainties. The application of a Bengali user interface may help to ensure the productivity of ICT use by SMEs in Bangladesh. Establishing a favourable national technology infrastructure and legal environment may contribute positively to improving the overall situation. This study also suggests some changes and modifications in the country’s existing policies and strategies. The government and policy makers should undertake mass promotional programs to disseminate information about the various uses of computers and their contribution in developing better organisational performance. Organising specialised training programs for SME capacity building may succeed in attaining the motivation for SMEs to use ICT. Ensuring easy access to the technology by providing loans, grants and subsidies is important. Various stakeholders, partners and related organisations should come forward to support government policies and priorities in order to ensure the productive use of ICT among SMEs which finally will help to foster Bangladesh’s economic development.
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Fentahun Moges Kasie, Glen Bright and Anthony Walker
This paper aims to propose a theoretical decision support framework, which integrates artificial intelligence (AI), discrete-event simulation (DES) and database management…
Abstract
Purpose
This paper aims to propose a theoretical decision support framework, which integrates artificial intelligence (AI), discrete-event simulation (DES) and database management technologies so as to determine the steady state flow of items (e.g. fixtures, jigs, tools, etc.) in manufacturing.
Design/methodology/approach
The existing literature was carefully reviewed to address the state of the arts in decision support systems (DSS), the shortcomings of pure simulation-based and pure AI-based DSS. A conceptual example is illustrated to show the integrated application of AI, simulation and database components of the proposed DSS framework.
Findings
Recent DSS studies have revealed the limitations of pure simulation-based and pure AI-based DSS. A new DSS framework is required in manufacturing to address these limitations, taking into account the problems of flowing items.
Research limitations/implications
The theoretical DSS framework is proposed using simple rules and equations. This implies that it is not complex for software development and implementation. Practical data are not presented in this paper. A real DSS will be developed using the proposed theoretical framework and realistic results will be presented in the near future.
Originality/value
The proposed theoretical framework reveals how the integrated components of DSS can work together in manufacturing in order to determine the stable flow of items in a specific production period. Especially, the integrated performance of case-based reasoning (CBR) and DES is conceptually illustrated.
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Zhikun Ding, Fungfai Ng and Jiayuan Wang
An important assumption in testing theoretical models is measurement invariance. However, little research in construction project management investigates the issue of measurement…
Abstract
Purpose
An important assumption in testing theoretical models is measurement invariance. However, little research in construction project management investigates the issue of measurement invariance. To bridge the gap, the current paper aims at: first, testing trust measurement invariance in project teams across gender; second, delineating various measurement invariance tests and demonstrating them with Amos; and last but not least, increasing researchers' awareness about measurement invariance issue in the construction project management field.
Design/methodology/approach
The measurement invariance of trust across gender is investigated using survey data collected from architects in project design teams of A-level architectural design institutes in China. Multisample confirmatory factor analysis is conducted with Amos to test configural invariance, metric invariance, scalar invariance, factor covariance and variance invariance, error variance invariance, latent mean invariance of the Chinese version of McAllister's two-dimension trust scale.
Findings
All the test results of the above invariances are supportive. Goodness-of-fit indexes such as CFI deserve more empirical studies to verify.
Research limitations/implications
The results imply that the trust structure of male and female architects is equivalent. In other words, male and female architect data of trust research in construction project management could be aggregated.
Practical implications
It is recommended that test of measurement invariance should be conducted while new measurement scales are under construction.
Originality/value
Since all the invariance tests are rarely conducted within a single study, the current research is the first paper to investigate the measurement invariance issue in the construction industry.