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This paper aims to investigate the bond strength of metakaolin-based geopolymer mortar with cement mortar.

The mortar-mortar bond strength is assessed by slant shear and split tensile tests; pure shear strength is evaluated by Mohr’s criterion for result validation. Metakaolin-based geopolymer mortar is cast over the cured cement mortar specimen with two levels of surface roughness: smooth or grooved interface. The influence of the alkaline solution to metakaolin ratio on geopolymer bond strength is studied. Compressive strength, ultrasonic pulse velocity, permeability and flow table tests are also performed.

The paper’s findings are highlighted as follows: (1) strong mortar-mortar bond properties achieved for geopolymer mortar in all tests and conditions and validated by Mohr’s criterion and pure shear, (2) a lower alkaline solution to metakaolin ratio achieves higher bond strength to Portland cement mortar and (3) geopolymer mortar has higher compressive strength and ultrasonic pulse velocity than cement mortar at all curing ages; additionally, it is more flowable and less permeable.

The full replacement of Portland cement with metakaolin, a more sustainable cementitious material, will contribute to the decarbonization of the construction industry.

Limited research has been carried out on the bond strength of metakaolin-based geopolymer mortar to Portland cement mortar. Also, computing the pure shear using Mohr’s circle criterion of metakaolin-based geopolymer to validate the results can be considered original.

The chapter discussed the comprehensive integration of whole life cycle (WLC) principles in construction, mainly focusing on its application in stealth construction. It outlined the challenges of implementing WLC practices, emphasising the need for proactive planning and meticulous execution. The study highlighted key aspects of the WLC in stealth construction, including considerations for building design, energy transmission, visibility management, and security countermeasures. Additionally, it underscores the importance of addressing environmental protection, health and safety, project delivery duration, economy, and aesthetics throughout the construction process to ensure the development of resilient, sustainable, and visually appealing structures that meet the needs of present and future generations.