Filipe Monteiro Ribeiro, J. Norberto Pires and Amin S. Azar
Additive manufacturing (AM) technologies have recently turned into a mainstream production method in many industries. The adoption of new manufacturing scenarios led to the…
Abstract
Purpose
Additive manufacturing (AM) technologies have recently turned into a mainstream production method in many industries. The adoption of new manufacturing scenarios led to the necessity of cross-disciplinary developments by combining several fields such as materials, robotics and computer programming. This paper aims to describe an innovative solution for implementing robotic simulation for AM experiments using a robot cell, which is controlled through a system control application (SCA).
Design/methodology/approach
For this purpose, the emulation of the AM tasks was executed by creating a robot working station in RoboDK software, which is responsible for the automatic administration of additive tasks. This is done by interpreting gcode from the Slic3r software environment. Posteriorly, all the SCA and relevant graphical user interface (GUI) were developed in Python to control the AM tasks from the RoboDK software environment. As an extra feature, Slic3r was embedded in the SCA to enable the generation of gcode automatically, without using the original user interface of the software. To sum up, this paper adds a new insight in the field of AM as it demonstrates the possibility of simulating and controlling AM tasks into a robot station.
Findings
The purpose of this paper is to contribute to the AM field by introducing and implementing an SCA capable of executing/simulating robotic AM tasks. It also shows how an advanced user can integrate advanced simulation technologies with a real AM system, creating in this way a powerful system for R&D and operational manufacturing tasks. As demonstrated, the creation of the AM environment was only possible by using the RoboDk software that allows the creation of a robot working station and its main operations.
Originality/value
Although the AM simulation was satisfactory, it was necessary to develop an SCA capable of controlling the whole simulation through simple commands instructed by users. As described in this work, the development of SCA was entirely implemented in Python by using official libraries. The solution was presented in the form of an application capable of controlling the AM operation through a server/client socket connection. In summary, a system architecture that is capable of controlling an AM simulation was presented. Moreover, implementation of commands in a simple GUI was shown as a step forward in implementation of modern AM process controls.
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J. Norberto Pires, Amin S. Azar, Filipe Nogueira, Carlos Ye Zhu, Ricardo Branco and Trayana Tankova
Additive manufacturing (AM) is a rapidly evolving manufacturing process, which refers to a set of technologies that add materials layer-by-layer to create functional components…
Abstract
Purpose
Additive manufacturing (AM) is a rapidly evolving manufacturing process, which refers to a set of technologies that add materials layer-by-layer to create functional components. AM technologies have received an enormous attention from both academia and industry, and they are being successfully used in various applications, such as rapid prototyping, tooling, direct manufacturing and repair, among others. AM does not necessarily imply building parts, as it also refers to innovation in materials, system and part designs, novel combination of properties and interplay between systems and materials. The most exciting features of AM are related to the development of radically new systems and materials that can be used in advanced products with the aim of reducing costs, manufacturing difficulties, weight, waste and energy consumption. It is essential to develop an advanced production system that assists the user through the process, from the computer-aided design model to functional components. The challenges faced in the research and development and operational phase of producing those parts include requiring the capacity to simulate and observe the building process and, more importantly, being able to introduce the production changes in a real-time fashion. This paper aims to review the role of robotics in various AM technologies to underline its importance, followed by an introduction of a novel and intelligent system for directed energy deposition (DED) technology.
Design/methodology/approach
AM presents intrinsic advantages when compared to the conventional processes. Nevertheless, its industrial integration remains as a challenge due to equipment and process complexities. DED technologies are among the most sophisticated concepts that have the potential of transforming the current material processing practices.
Findings
The objective of this paper is identifying the fundamental features of an intelligent DED platform, capable of handling the science and operational aspects of the advanced AM applications. Consequently, we introduce and discuss a novel robotic AM system, designed for processing metals and alloys such as aluminium alloys, high-strength steels, stainless steels, titanium alloys, magnesium alloys, nickel-based superalloys and other metallic alloys for various applications. A few demonstrators are presented and briefly discussed, to present the usefulness of the introduced system and underlying concept. The main design objective of the presented intelligent robotic AM system is to implement a design-and-produce strategy. This means that the system should allow the user to focus on the knowledge-based tasks, e.g. the tasks of designing the part, material selection, simulating the deposition process and anticipating the metallurgical properties of the final part, as the rest would be handled automatically.
Research limitations/implications
This paper reviews a few AM technologies, where robotics is a central part of the process, such as vat photopolymerization, material jetting, binder jetting, material extrusion, powder bed fusion, DED and sheet lamination. This paper aims to influence the development of robot-based AM systems for industrial applications such as part production, automotive, medical, aerospace and defence sectors.
Originality/value
The presented intelligent system is an original development that is designed and built by the co-authors J. Norberto Pires, Amin S. Azar and Trayana Tankova.
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Carlos Ye Zhu, J. Norberto Pires and Amin Azar
This study aims to report the development of a provisional robotic cell for additive manufacturing (AM) of metallic parts. To this end, the paper discusses cross-disciplinary…
Abstract
Purpose
This study aims to report the development of a provisional robotic cell for additive manufacturing (AM) of metallic parts. To this end, the paper discusses cross-disciplinary concepts related to the development of the robotic cell and the associated command and control system such as the Computer-Aided Design (CAD) interface, the slicing software and the path planning for the robot manipulator toward printing the selected workpiece. This study also reports the development of a virtual production cell that simulates the AM toolpath generated for the desired workpiece, the adaptation of the simulation environments to enable AM and the development of a user application to setup, command and control the AM processes. If a digital twin setup is efficiently built, with a good correlation between the simulation environment and the real systems, developers may explore this functionality to significantly reduce the development cycle, which can be very long in AM applications where metallurgic properties, part distortion and other properties need to be monitored and controlled.
Design/methodology/approach
To generate the robot manipulator path, several simulation programs were considered, resulting in different solutions to program and control the robot of choice [in this study, Kuka and Asea Brown Boveri (ABB) robots were considered]. By integrating the solutions from Slic3r, Inventor, Kuka.Sim, Kuka.Officelite, RobotStudio and Visual Studio software packages, this study aims to develop a functional simulation system capable of producing a given workpiece. For this purpose, a graphical user interface (GUI) was designed to provide the user with a higher level of control over the entire process toward simplifying the programming and implementation events.
Findings
The presented solutions are compatible with the simulation environments of specific robot manufacturers, namely, ABB and Kuka, meaning that the authors aim to align the developments with most of the currently realized AM processing cells. In the long-term, the authors aim to build an AM system that implements a produce-from-CAD strategy i.e. that can be commanded directly from the CAD package used to design the part the authors are interested in.
Research limitations/implications
This study attempts to shed light on the industrial AM, a field that is being constantly evolved. Arguably, one of the most important aspects of an AM system is path planning for the AM operation, which must be independent of the robotic system used. This study depicts a generic implementation that can be used with several robot control systems. The paper demonstrates the principle with ABB and Kuka robots, exploiting in detail simulation environments that can be used to create digital twins of the real AM systems. This is very important in actual industrial setups, as a good correlation between the digital twins (simulation environment and real system) will enable developers to explore the AM system in not only a more efficient manner, greatly reducing the development cycle but also as a way to fully develop new solutions without stopping the real setup. In this research, a systematic review of robot systems through simulation environments was presented, aiming to emulate the logic that is, used in the production cell development, disregarding the system brand. The adopted digital twin strategy enables the authors to fully simulate, both operationally and functionality, the real AM system. For this purpose, different solutions were explored using robots from two different manufacturers and related simulation environments, illustrating a generic solution that is not bound to a certain brand.
Practical implications
Using specific programming tools, fully functional virtual production cells were conceived that can receive the instructions for the movements of the robot, using a transmission control protocol/internet protocol. Conversion of the CAD information into the robot path instructions for the robot was the main research question in this study. With the different simulation systems, a program that translates the CAD data into an acceptable format brings the robot closer to the automatic path planning based on CAD data. Both ABB and Kuka systems can access the CAD data, converting it to the correct robot instructions that are executed. Eventually, a functional and intuitive GUI application capable of commanding the simulation for the execution of the AM was implemented. The user can set the desired object and run a completely automatic AM process through the designated GUI. Comparing ABB simulation with the Kuka system, an important distinction can be found, namely, in the exportation of the programs. As the Kuka program runs with add-ons, the solution will not be exported while maintaining its functionality, whereas the ABB program can be integrated with a real controller because it is completely integrated with modules of the virtual controller.
Originality/value
To conclude, with the solutions exploited, this study reports a step forward into the development of a fully functional generic AM cell. The final objective is to implement an AM system that is, independent of any robot manufacturer brand and uses a produce-from-CAD strategy (c.f. digital manufacturing). In other words, the authors presented a system that is fully automatic, can be explored from a CAD package and, consequently, can be used by any CAD designer, without specific knowledge of robotics, materials and AM systems.
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J. Norberto Pires and Amin S. Azar
This paper aims to introduce the ideas of practical implications of using industrial robots to implement additive/hybrid manufacturing. The process is discussed and briefly…
Abstract
Purpose
This paper aims to introduce the ideas of practical implications of using industrial robots to implement additive/hybrid manufacturing. The process is discussed and briefly demonstrated. This paper also introduces recent developments on human–machine interface for robotic manufacturing cells, namely the ones used for additive/hybrid manufacturing, as well as interoperability methods between the computer-aided design (CAD) data and material modeling systems. It is presented – using a few solutions developed by the authors – as a set of conceptual guidelines discussed throughout the paper and as a way to demonstrate how they can be applied and their practical implications.
Design/methodology/approach
The possibility to program the system from CAD information, which is argued to be crucial, is explored, and the methods necessary for connecting the CAD data to material modeling systems are introduced. This paper also discusses in detail the main requirements (also from a system point-of-view) needed for a full implementation of the presented ideas and methods. A few simulations to better characterize the interactions from heat conduction and physical metallurgy were conducted in an effort to better tune the additive manufacturing process. The results demonstrate how the toolpath planning and deposition strategies can be extracted and studied from a CAD model.
Findings
The paper fully demonstrates the possibility to use a robotic setup for additive manufacturing applications and shows the first steps of an innovative system designed with that objective.
Originality/value
Using the aimed platform, unsupervised net-shaping of complex components will substitute the cumbersome processes, and it is expected that such a visionary concept brings about a significant reduction in cost, energy consumption, lead time and production waste through the introduction of optimized and interactive processes. This can be considered as a breakthrough in the field of manufacturing and metal processing as the performance is indicated to increase significantly compared to the current instruction-dependent methods.
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Amin S. Azar, Magnus Reiersen, Even W. Hovig, Mohammed M’hamdi, Spyros Diplas and Mikkel M. Pedersen
This study aims to introduce a novel approach in form of a comprehensive software suite to help understanding and optimizing the build orientation toward maximizing the fatigue…
Abstract
Purpose
This study aims to introduce a novel approach in form of a comprehensive software suite to help understanding and optimizing the build orientation toward maximizing the fatigue lifetime of complex geometries. The objective is to find an optimized build orientation under a given in-service loading state, which brings on smoother surfaces in stressed regions, mitigated roughness-induced stress concentration and deferred crack initiation stage. The solution addresses scenarios that no post-build surface treatment can be applied.
Design/methodology/approach
To account for the surface topography, the staircase induced surface roughness is registered as a function of build angle using the white light interferometry characterization, based on which the stress concentration factor (kt) is calculated. Thereafter, the developed module in “Fatlab toolbox” is used to find the optimum build angle, considering the integrated surface orientations and stress analysis under a given loading condition.
Findings
Surface topography creates local stress concentrations upon loading, directly influencing the fatigue lifetime. It is a well-established fact that the conditions of the staircase geometry and surface roughness affect the magnitude of the stress concentration upon loading, which is influenced by the build orientation of the component. The proposed solution suggests the best build orientation that mitigates staircase-related surface roughness.
Originality/value
The suggested numerical approach assists the designers with positioning of the part on the build plate to minimize the build orientation-induced surface roughness and improve the as-built fatigue lifetime of the component.
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David Kitulazzi, Frank Kwakutse Ametefe, Amin Karimu and Omokolade Akinsomi
This study aims to examine environmental, social and governance (ESG) investing and its impact on the performance of Johannesburg Stock Exchange (JSE)-listed real estate firms.
Abstract
Purpose
This study aims to examine environmental, social and governance (ESG) investing and its impact on the performance of Johannesburg Stock Exchange (JSE)-listed real estate firms.
Design/methodology/approach
The study applies the two-step generalised method of moments framework to estimate the parameters of our regression model. Data on ESG scores and financial performance were collected from Bloomberg and Refinitiv Eikon, respectively, while data on macroeconomic factors were collected from the World Bank DataBank. The data collected were for the period of 2013–2022.
Findings
The study reveals that composite ESG has a negative and significant impact on firm value as measured by Tobin’s Q. Social sustainability, on the other hand, had a significant and positive impact on both the return on equity and Tobin’s Q. Governance had a positive impact on return on assets, whereas environmental sustainability did not have a significant impact on either firm profitability or firm value.
Practical implications
The results reveal that the sustainable scores of real estate firms have a positive association with the performance of listed real estate firms in South Africa and therefore, these firms should continue to pay greater attention to ESG investment during their investment decision-making.
Originality/value
To the best of the authors’ knowledge, this study is the first of its kind to examine ESG investment and the performance of JSE-listed real estate firms using ESG data from Bloomberg. The study is expected to increase ESG investment understanding and interest in the property sector of South Africa.
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Alhusain Taher, Faridaddin Vahdatikhaki and Amin Hammad
This study proposes a framework for Earthwork Ontology (EW-Onto) to support and enhance data exchange in the project and the efficient decision-making in the planning and…
Abstract
Purpose
This study proposes a framework for Earthwork Ontology (EW-Onto) to support and enhance data exchange in the project and the efficient decision-making in the planning and execution phases.
Design/methodology/approach
The development of EW-Onto started from defining the concepts and building taxonomies for earthwork operations and equipment following the METHONTOLOGY approach. In addition, several rules have been extracted from safety codes and implemented as SWRL rules. The ontology has been implemented using Protégé. The consistency of EW-Onto has been checked and it has been evaluated using a survey.
Findings
The assessment of EW-Onto by experts indicates an adequate level of consensus with the framework, as an initial step for explicit knowledge exchanges within the earthwork domain.
Practical implications
The use of an ontology within the earthwork domain can help: (1) link and identify the relationships between concepts, define earthwork semantics, and classify knowledge in a hierarchical way accepted by experts and end-users; (2) facilitate the management of earthwork operations and simplify information exchange and interoperability between currently fragmented systems; and (3) increase the stakeholders' knowledge of earthwork operations through the provision of the information, which is structured in the context of robust knowledge.
Originality/value
This paper proposes a framework for Earthwork Ontology (EW-Onto) to support and enhance data exchange in the project and the efficient decision-making in the planning and execution phases. EW-Onto represents the semantic values of the entities and the relationships, which are identified and formalized based on the basic definitions available in the literature and outlined by experts.
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Asal Neshatbini Tehrani, Hossein Farhadnejad, Amin Salehpour, Reza Moloodi, Azita Hekmatdoost and Bahram Rashidkhani
To the best of our knowledge, the studies on determining adherence to the Mediterranean dietary pattern (MDP) in Iran as a non-Mediterranean country are scarce. Thus, the aim of…
Abstract
Purpose
To the best of our knowledge, the studies on determining adherence to the Mediterranean dietary pattern (MDP) in Iran as a non-Mediterranean country are scarce. Thus, the aim of the study is to determine the adherence to the MDP in a sample of female adolescents who are residents of Tehran, Iran.
Design/methodology/approach
In this cross-sectional study, 263 female adolescents aged 15-18 years were studied. Information on socio-demographic, lifestyle and anthropometric variables were obtained using a structured questionnaire. Also, dietary intakes were determined using a validated 168-item food frequency questionnaire. Adherence to MDP was characterized using Mediterranean-style dietary pattern score (MSDPS).
Findings
Typically, the mean ± SD MSDPS was low in the present study (15.9 ± 5.6). The mean ± SD age and body mass index of the study population was 16.2 ± 0.9 years and 22.2 ± 4.1 kg/m2, respectively. In this study, the maximum MSDPS was 34.3, which was only one-third of maximum possible score (100). Multiple linear regression analyses showed that higher MSDPS scores were positively associated with age (standardized β = 0.1; p = 0.006), higher energy intake (standardized β = 0.2; p < 0.001) and marginally higher physical activity (standardized β = 0.1; p = 0.079).
Originality/value
Understanding low adherence to MDP in Tehranian female adolescents can provide basic knowledge to launch systematic programmes for gravitation toward MDP.
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Thong Quoc Vu and Malik Abu Afifa
This study aims to investigate the factors affecting technological innovation intentions at banks listed in Vietnam, a developing country, to develop business activities and…
Abstract
Purpose
This study aims to investigate the factors affecting technological innovation intentions at banks listed in Vietnam, a developing country, to develop business activities and accounting benefits according to the trend of the 4th Industrial Revolution.
Design/methodology/approach
To collect and analyze the data for this study, qualitative and quantitative methods were used. Specifically, 20 finance and banking experts and 45 managers in the field of information technology were interviewed in qualitative research over a period of three months. Then, 1,000 questionnaires were sent to banks within six months, with the final sample for quantitative research being 324 respondents. Finally, the structural equation modeling (SEM) was used to check the hypotheses. Regarding the tools used, the qualitative study used a semistructured questionnaire to collect information. Meanwhile, SPSS software was used to analyze quantitative research information, including checking common method bias, nonresponse bias, evaluating scale quality and checking SEM.
Findings
The findings show that the usefulness, ease of application, credibility, innovation and efficiency of technology have certain impacts on technological innovation intentions at banks listed in Vietnam. Using the SEM analysis, the results showed that the five factors had a favorable influence on the technological innovation intentions. More specifically, this study proposed adding an efficiency factor, and the results showed that it has the greatest impact on technological innovation intentions.
Research limitations/implications
This study would be considered a continuation of prior studies because it provides empirical evidence for business models at banks listed in developing countries (for example, Vietnam) and so provides useful advice for bank management not only in Vietnam but across Asia. In fact, bank managers should consider introducing new technology as appropriate to make their reports more clear and up-to-date, therefore improving their performance. Banking managers, in particular, should focus on enhancing the bank’s application technology indicators to obtain a competitive edge.
Originality/value
This is a pioneering study that uses a combination of the reasoned action theory, planned behavior theory, transaction cost theory and unified theory of acceptance and use of technology to expand knowledge about technological innovation intentions at listed banks in the context of a developing country. The study also discovered and added the efficiency factor as a key factor affecting the intention to innovate technology at listed banks. These contribute to improving the literature of technological innovation intentions.