Filip Górski, Wiesław Kuczko, Radosław Wichniarek and Adam Hamrol
This paper aims to study strength properties and accuracy of a new type of composites, in which matrix is manufactured additively, whereas infill is a polyurethane resin. The…
Abstract
Purpose
This paper aims to study strength properties and accuracy of a new type of composites, in which matrix is manufactured additively, whereas infill is a polyurethane resin. The process of manufacturing these composites is invented and patented by authors.
Design/methodology/approach
The authors developed a method of manufacturing composites, which was then used to build samples for tensile and bending tests (according to ISO 572 and ISO 178 standards), as well as measurements of accuracy.
Findings
It was found that the method of composite manufacturing designed by the authors allows obtaining both stronger and cheaper parts in comparison with the traditional acrylonitrile butadiene styrene FDM parts.
Research limitations/implications
The research was limited to static tests only, and no dynamic tests were performed on the manufactured samples. The accuracy analysis is only a basic one.
Practical implications
Developed method allows to shorten the FDM process with simultaneous decrease of costs (in professional processes) and increase of strength of obtained products.
Originality/value
Application of composite materials presented in the paper will significantly expand possibilities of using FDM method to manufacture functional, strong parts able to carry higher loads. Application of different combinations of thermoplastic matrix materials with different resin infills will allow to control properties of obtained composites. The solution is currently subject of a patent.
Details
Keywords
Ewa Dostatni, Jacek Diakun, Adam Hamrol and Waldemar Mazur
The paper aims to describe ideas and implementation of the computer tool for computer‐aided and recycling‐oriented design. Currently, there is a strong tendency to take into…
Abstract
Purpose
The paper aims to describe ideas and implementation of the computer tool for computer‐aided and recycling‐oriented design. Currently, there is a strong tendency to take into account the impact of a product on the natural environment. The authors concentrated on the issue of the recycling process of the product, taking into account the phase of its design. The purpose, structure, technology and example results are presented in this paper.
Design/methodology/approach
It was assumed that analysis will be performed based on a set of measures of a product. These measures (developed by the authors), describing the product from the recycling point of view, are calculated automatically, according to the changes (variants) in the product's model. The presented tool is based on agent technology. The structure of the system – the agents, its roles and communication between them – has been described.
Findings
The main achievement of the work presented in this paper is the method supporting eco‐design based on agent technology. Based on the analysis of the process of recycling‐oriented eco‐design, the authors designed and then implemented the tool that aids designers' activities in the area of eco‐design. The drawn‐up method supports decision making concerning designing environmental‐friendly products. Thanks to agent technology, the design process can be conducted in the distributed design environment.
Research limitations/implications
The usage of the presented computer‐aided and recycling‐oriented system during the design process requires the duplication of some of the engineer's work. The analysis is performed within the presented tool, outside the typical contemporary design environment, such as CAD 3D systems. As a consequence, there is a need to enter the product structure into the described system, which can be inconvenient. The further work of the authors assumes implementation of this concept into a CAD 3D system.
Originality/value
There has been a limited amount of research work regarding application agent technology in the field of end‐of‐life oriented design. The structure of the system, the measurements and idea of extension of product structure are the original results of the work. The results could be implemented into commercial computer‐aided design systems, especially into its PLM (product lifecycle management) group, due to the weak representation of end‐of‐life phases in these tools.
Details
Keywords
Michele Ciotti, Giampaolo Campana and Mattia Mele
This paper aims to present a survey concerning the accuracy of thermoplastic polymeric parts fabricated by additive manufacturing (AM). Based on the scientific literature, the aim…
Abstract
Purpose
This paper aims to present a survey concerning the accuracy of thermoplastic polymeric parts fabricated by additive manufacturing (AM). Based on the scientific literature, the aim is to provide an updated map of trends and gaps in this relevant research field. Several technologies and investigation methods are examined, thus giving an overview and analysis of the growing body of research.
Design/methodology/approach
Permutations of keywords, which concern materials, technologies and the accuracy of thermoplastic polymeric parts fabricated by AM, are used for a systematic search in peer-review databases. The selected articles are screened and ranked to identify those that are more relevant. A bibliometric analysis is performed based on investigated materials and applied technologies of published papers. Finally, each paper is categorised and discussed by considering the implemented research methods.
Findings
The interest in the accuracy of additively manufactured thermoplastics is increasing. The principal sources of inaccuracies are those shrinkages occurring during part solidification. The analysis of the research methods shows a predominance of empirical approaches. Due to the experimental context, those achievements have consequently limited applicability. Analytical and numerical models, which generally require huge computational costs when applied to complex products, are also numerous and are investigated in detail. Several articles deal with artificial intelligence tools and are gaining more and more attention.
Originality/value
The cross-technology survey on the accuracy issue highlights the common critical aspects of thermoplastics transformed by AM. An updated map of the recent research literature is achieved. The analysis shows the advantages and limitations of different research methods in this field, providing an overview of research trends and gaps.