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An integral component in heat pipes (HPs) and vapor chambers (VCs) is a porous wicking structure. Traditional methods for manufacturing wicking structures within HPs and VCs involve secondary manufacturing processes and are generally limited to simple geometries. This work aims to leverage the unprecedented level of design freedom of laser powder bed fusion (LPBF) additive manufacturing (AM) to produce integrated wicking structures for HPs and VCs.

Copper wicking structures are fabricated through LPBF via partial sintering and via the formation of square, hexagonal and rectangular arrangements of micro-pins and micro-grooves, produced in multiple build directions. Wicks are characterized by conducting capillary performance analysis through the measurement of porosity, permeability and capillary rate-of-rise.

Copper wicking structures were successfully fabricated with capillary performance, K/reff, ranging from 0.186–1.74 µm. The rectangular-arrangement micro-pin wick presented the highest performance.

This work represents the first published report on LPBF AM of copper wicking structures for HPs/VCs applications and represents foundational knowledge for fabricating complete assemblies of copper VCs and HPs through LPBF AM.

Powder bed fusion processes are common due to their ability to build complex components without the need for complex tooling. While additive manufacturing has gained increased interest in industry, academia and government, flaws are often still generated during the deposition process. Many flaws can be avoided through careful processing parameter selections including laser power, hatch spacing, spot size and shielding gas flow rate. The purpose of this paper is to study the effect of shielding gas flow on vapor plume behavior and on final deposition quality. The goal is to understand more fully how each parameter affects the plume and deposition process.

A filtered-photodiode based sensor was mounted onto a commercial EOS M280 machine to observed plume emissions. Three sets of single tracks were printed, each with one of three gas flow rates (nominal, 75% nominal and 50% nominal). Each set contained single-track beads deposited atop printed pedestals to ensure a steady-state, representative build environment. Each track had a set power and speed combination which covered the typical range of processing parameters. After deposition, coupons were cross-sectioned and bead width and depth were measured. Finally, bead geometry was compared to optical emissions originating in the plume.

The results show that decreasing gas flow rate, increasing laser power or increasing scan speed led to increased optical emissions. Furthermore, decreasing the gas cross-flow speed led to wider and shallower melt pools.

To the best of the authors’ knowledge, this paper is among the first to present a relationship among laser parameters (laser power, scan speed), gas flow speed, plume emissions and bead geometry using high-speed in situ data in a commercial machine. This study proposes that scattering and attenuation from the plume are responsible for deviations in physical geometry.

The purpose of this paper is to surveys classic and recently developed strategies for quality monitoring and real-time control of laser-based, directed-energy deposition.Additive manufacturing of metal parts is a complex undertaking. During deposition, many of the process variables that contribute to overall build quality – such as travel speed, feedstock flow pattern, energy distribution, gas pressure, etc. – are subject to perturbations from systematic fluctuations and random external disturbances.

Sensing and control of laser-based, directed-energy metal deposition is presented as an evolution of methods developed for welding and cladding processes. Methods are categorized as sensing and control of machine variables and sensing and control of build attributes. Within both categories, classic methods are presented and followed by a survey of novel developments.

Additive manufacturing would not be possible without highly automated, computer-based controllers for processing and motion. Its widespread adoption for metal components in critical applications will not occur without additional developments and integration of machine- and process-based sensing systems to enable documentation, and control of build characteristics and quality. Ongoing work in sensing and control brings us closer to this goal.

This work serves to introduce researchers new to the field of additive manufacturing to common sources of process defects during metal powder-based, directed-energy deposition processing, and surveys sensing and control methods being investigated to improve the process. The work also serves to highlight, and stress the significance of novel developments in the field.

Construction projects commonly encounter complicated delay problems. Over the past few decades, numerous delay analysis methods (DAMs) have been developed. There is no consensus on whether existing DAMs effectively resolve delays, particularly in the case of complex concurrent delays. Thus, the primary objective of this study is to undertake a comprehensive and systematic literature review on concurrent delays, aiming to answer the following research question: Do existing delay analysis techniques deal with concurrent delays well?

This study conducts a comprehensive review of concurrent delays by both bibliometric and systematic analysis of research publications published between 1982 and 2022 in the Web of Science (WoS) and Scopus databases. For quantitative analysis, a bibliometric mapping tool, the VOSviewer, was employed to analyze 68 selected publications to explore the co-occurrence of keywords, co-authorship and direct citation. Additionally, we conducted a qualitative analysis to answer the targeted research question, identify academic knowledge gaps and explore potential research directions for solving the theoretical and practical problems of concurrent delays.

Concurrent delays are a critical aspect of delay claims. Despite DAMs developed by a limited number of research teams to tackle issues like concurrence, float consumption and the critical path in concurrent delay resolution, practitioners continue to face significant challenges. This study has successfully identified knowledge gaps in defining, identifying, analyzing and allocating liability for concurrent delays while offering promising directions for further research. These findings reveal the incompleteness of available DAMs for solving concurrent delays.

The outcomes of this study are highly beneficial for practitioners and researchers. For practitioners, the discussions on the resolution process of concurrent delays in terms of identification, analysis and apportionment enable them to proactively address concurrent delays and lay the groundwork for preventing and resolving such issues in their construction projects. For researchers, five research directions, including advanced DAMs capable of solving concurrent delays, are proposed for reference.

Existing research on DAMs lacks comprehensive coverage of concurrent delays. Through a scientometric review, it is evident that current DAMs do not deal with concurrent delays well. This review identifies critical knowledge gaps and offers insights into potential directions for future research.

The durability of concrete containing recycled aggregates, sourced from concrete specimens that have been tested in laboratory testing facilities, remains understudied. This paper aims to present the results of experiments investigating the effect of incorporating such type of concrete waste on the strength and durability-related properties of concrete.

A total of 77 concrete cylinders sized Ø100 × 200 mm with varying amount of recycled concrete aggregate (RCA) (0%–100% by volume, at 25% increments) and maximum aggregate size (12.5, 19.0 and 25.0 mm) were fabricated and tested for slump, compressive strength, sorptivity and electrical resistivity. Disk-shaped specimens, 50-mm thick, were cut from the original cylinders for sorptivity and resistivity tests. Analysis of variance and post hoc test were conducted to detect statistical variability among the data.

Compared to regular concrete, a reduction of slump (by 18.6%), strength (15.1%), secondary sorptivity (31.5%) and resistivity (17.0%) were observed from concrete containing 100% RCA. Statistical analyses indicate that these differences are significant. In general, an aggregate size of 19 mm was found to produce the optimum value of slump, compressive strength and sorptivity in regular and RCA-added concrete.

The results of this study suggest that comparable properties of normal concrete were still achieved by replacing 25% of coarse aggregate volume with 19-mm RCA, which was processed from laboratory-tested concrete samples. Therefore, such material can be considered as a potential and sustainable alternative to crushed gravel for use in light or nonstructural concrete construction.

The purpose of this paper is to presents a new modeling approach that provides a measurement tool for evaluating the effectiveness of Project Control Systems (PCS) and the improvement of the project control capability as a part of an organization's project management processes.

This study used a project management maturity approach to develop a measurement model of PCS success. The key elements in this model have been identified using the Fuzzy Analytic Hierarchy Process (FAHP) method to analyze data from a case study involving contractor companies in Saudi's petroleum and chemical industry.

The results identified six critical elements for PCS success: (1) Change Management, (2) Earned Value, (3) Baselined Plan, (4) Resource Loaded, (5) Progress Method and (6) Governance Program. In addition, Project Forecasting and Corrective Action Verification were identified as the main areas where clients and contractors need to focus for the effective deployment of a PCS.

The results of this study were used to create a PCS Maturity Model (PCSMM) and a PCS Success Index (PCSSI). The value of this index can help project managers to identify the maturity level of their PCS and improvement areas that lead to enhanced project performance.

This research presents an alternative maturity model for PCS assessment that provides a practical tool to identify areas for improving the critical elements of PCS success. The study draws a clear distinction between overall project success and the success of the PCS.