Martin Schulze, Alexander Nikanorov and Bernard Nacke
The transverse flux heating (TFH) concept offers very high electrical efficiency in combination with unique technological flexibility. Numerous advantages make this method beyond…
Abstract
Purpose
The transverse flux heating (TFH) concept offers very high electrical efficiency in combination with unique technological flexibility. Numerous advantages make this method beyond competition to be applied in e.g. processing lines. However, all potential advantages of TFH can be realized in practice only by optimal design of the inductor shape using numerical modelling and optimization techniques. This paper aims to describe a hierarchical approach to the optimal design of a one-sided induction coil, which will be used for one-sided TFH of continuous moving thin metal strip to achieve a homogeneous temperature distribution along the strip width.
Design/methodology/approach
Depending on the design step, 2D or 3D FEM simulations using ANSYS® Mechanical including the electromagnetics package are used. The harmonic electromagnetic solution is coupled to a transient thermal model which takes the strip movement into account. All models use the symmetries of the inductor workpiece arrangement to keep the calculation times as low as possible.
Findings
Due to the geometry of a TFH coil, the models can image a quarter or half of the arrangement. Preliminary investigations of different inductor head shapes can be carried out quickly and then further improved on more complex models in combination with the use of optimization algorithms.
Practical implications
Using hierarchical structure for designing a one-sided TFH coil, offers an efficient and quick way to create a coil which is adapted to the application.
Originality/value
The one-sided inductor design is considered, and the results are generally valid.
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F. Dughiero, S. Lupi, A. Mühlbauer and A. Nikanorov
In the years 1999 and 2000 the Universities of Hannover and Padua and four industrial partners from Italy and Germany have developed a common research project on TFH financed by…
Abstract
In the years 1999 and 2000 the Universities of Hannover and Padua and four industrial partners from Italy and Germany have developed a common research project on TFH financed by the EU (Project JOE3‐CT98‐7023). In this paper, the main results obtained are shortly described.
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Introduces the fourth and final chapter of the ISEF 1999 Proceedings by stating electric and magnetic fields are influenced, in a reciprocal way, by thermal and mechanical fields…
Abstract
Introduces the fourth and final chapter of the ISEF 1999 Proceedings by stating electric and magnetic fields are influenced, in a reciprocal way, by thermal and mechanical fields. Looks at the coupling of fields in a device or a system as a prescribed effect. Points out that there are 12 contributions included ‐ covering magnetic levitation or induction heating, superconducting devices and possible effects to the human body due to electric impressed fields.
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Marco Baldan, Alexander Nikanorov and Bernard Nacke
Reliable modeling of induction hardening requires a multi-physical approach, which makes it time-consuming. In designing an induction hardening system, combining such model with an…
Abstract
Purpose
Reliable modeling of induction hardening requires a multi-physical approach, which makes it time-consuming. In designing an induction hardening system, combining such model with an optimization technique allows managing a high number of design variables. However, this could lead to a tremendous overall computational cost. This paper aims to reduce the computational time of an optimal design problem by making use of multi-fidelity modeling and parallel computing.
Design/methodology/approach
In the multi-fidelity framework, the “high-fidelity” model couples the electromagnetic, thermal and metallurgical fields. It predicts the phase transformations during both the heating and cooling stages. The “low-fidelity” model is instead limited to the heating step. Its inaccuracy is counterbalanced by its cheapness, which makes it suitable for exploring the design space in optimization. Then, the use of co-Kriging allows merging information from different fidelity models and predicting good design candidates. Field evaluations of both models occur in parallel.
Findings
In the design of an induction heating system, the synergy between the “high-fidelity” and “low-fidelity” model, together with use of surrogates and parallel computing could reduce up to one order of magnitude the overall computational cost.
Practical implications
On one hand, multi-physical modeling of induction hardening implies a better understanding of the process, resulting in further potential process improvements. On the other hand, the optimization technique could be applied to many other computationally intensive real-life problems.
Originality/value
This paper highlights how parallel multi-fidelity optimization could be used in designing an induction hardening system.
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Yuliya Pleshivtseva, Edgar Rapoport, Bernard Nacke, Alexander Nikanorov, Paolo Di Barba, Michele Forzan, Sergio Lupi and Elisabetta Sieni
The purpose of this paper is to describe main ideas and demonstrate results of the research activities carried out by the authors in the field of design concepts of induction mass…
Abstract
Purpose
The purpose of this paper is to describe main ideas and demonstrate results of the research activities carried out by the authors in the field of design concepts of induction mass heating technology based on multiple-criteria optimization. The main goal of the studies is the application of different optimization methods and numerical finite element method (FEM) codes for field analysis to solve the multi-objective optimization problem that is mathematically formulated in terms of the most important optimization criteria, for example, maximum temperature uniformity, maximum energy efficiency and minimum scale formation.
Design/methodology/approach
Standard genetic algorithm (GA), non-dominated sorting genetic algorithm (NSGA) and alternance method of parametric optimization based on the optimal control theory are applied as effective tools for the practice-oriented problems for multiple-criteria optimization of induction heaters’ design based on non-linear coupled electromagnetic and temperature field analysis. Different approaches are used for combining FEM codes for interconnected field analysis and optimization algorithms into the automated optimization procedure.
Findings
Optimization procedures are tested and investigated for two- and three-criteria optimization problems solution on the examples of induction heating of a graphite disk, induction heating of aluminum and steel billets prior to hot forming.
Practical implications
Solved problems are based on the design of practical industrial applications. The developed optimization procedures are planned to be applied to the wide range of real-life problems of the optimal design and control of different electromagnetic devices and systems.
Originality/value
The paper describes main ideas and results of the research activities carried out by the authors during past years in the field of multiple-criteria optimization of induction heaters’ design based on numerical coupled electromagnetic and temperature field analysis. Implementing the automated procedure that combines a numerical FEM code for coupled field analysis with an optimization algorithm and its subsequent application for designing induction heaters makes the proposed approach specific and original. The paper also demonstrates that different optimization strategies used (standard GA, NSGA-II and the alternance method of optimal control theory) are effective for real-life industrial applications for multiple-criteria optimization of induction heaters design.
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Marco Baldan, Alexander Nikanorov and Bernard Nacke
Most of optimal design or control engineering problems present conflicting objectives that need to be simultaneously minimized or maximized. Often, however, it is a priori known…
Abstract
Purpose
Most of optimal design or control engineering problems present conflicting objectives that need to be simultaneously minimized or maximized. Often, however, it is a priori known that some functions have greater importance than other. This paper aims to present a novel multi-surrogate, multi-objective, decision-making (DM) optimization algorithm, which is suitable for time-consuming simulations. Its performances have been compared, on the one hand with a standard decision-making algorithm (iTDEA), on the other with a self-adaptive evolutionary algorithm (AMALGAM*). The comparison concerns numerical tests and an optimal control task in induction heating.
Design/methodology/approach
In particular, the algorithm makes use of surrogates (meta-models) to concentrate the field evaluations at the most promising areas of the design space. The effect of the decision-maker is instead to drive the search to given regions of the Pareto front. The synergy between surrogates and the decision-maker leads to a greater effectiveness of the optimization search. For the field analysis of the optimal control task, a coupled electromagnetic-thermal FEM model has been developed.
Findings
The novel algorithms outperform both iTDEA and AMALGAM* in all done tests.
Practical implications
The algorithm could be applied to other computationally intensive multi-objective real-life problems whenever a preference between the objectives is known.
Originality/value
The combination of surrogates and a decision-maker is beneficial with time-consuming multi-objective optimization problems.
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Yuliya Pleshivtseva, Edgar Rapoport, Bernard Nacke, Alexander Nikanorov, Paolo Di Barba, Michele Forzan, Elisabetta Sieni and Sergio Lupi
This paper aims to investigate different multi-objective optimization (MOO) approaches for design and control of electromagnetic devices. The main goal of MOO is to find the set…
Abstract
Purpose
This paper aims to investigate different multi-objective optimization (MOO) approaches for design and control of electromagnetic devices. The main goal of MOO is to find the set of design variables or control parameters which will provide the best possible values of typical conflicting objective functions.
Design/methodology/approach
In the research studies, standard genetic algorithm (GA), non-dominated sorting GA (NSGA-II), migration NSGA algorithm and alternance method of optimal control theory are discussed and compared.
Findings
The test practical problems of multi-criteria optimization of induction heating processes with respect to chosen quality criteria confirm the effectiveness of application of considered MOO approaches both for the problems of design and control.
Originality/value
This paper represents and investigates different MOO approaches for design and control of electrotechnological systems.
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Yuliya Pleshivtseva, Marco Baldan, Anton Popov, Alexander Nikanorov, Edgar Rapoport and Bernard Nacke
This paper aims to describe main ideas and demonstrates results of the research activities carried out by the authors in the field of optimal design concepts for induction heater…
Abstract
Purpose
This paper aims to describe main ideas and demonstrates results of the research activities carried out by the authors in the field of optimal design concepts for induction heater for surface hardening. The main goal of the research studies is the application of different optimization methods and numerical finite element method (FEM) codes for field analysis to solve the optimal design problem that is mathematically formulated in terms of the one of the most important optimization criteria for surface hardening technology, e.g. maximum temperature uniformity within the hardening surface layer.
Design/methodology/approach
Evolutionary algorithm based on Adaptive Gaussian Process-Assisted Differential Evolution for MEMS Design Optimization (AGDEMO) and alternance method of parametric optimization based on optimal control theory are applied as effective tools for the practice-oriented problem for optimization of induction heater design based on non-linear coupled electromagnetic and temperature field analysis. Different approaches are used for combining FEM codes for interconnected field analysis and optimization algorithms into automated optimization procedure.
Findings
Optimization procedures are tested and investigated for optimal design problem solution on the examples of induction hardening of steel cylindrical billet.
Practical implications
Solved problems are based on the design of practical industrial applications. The developed optimization procedures are planned to be applied to the wide range of real-life problems of the optimal design of different electromagnetic devices and systems.
Originality/value
This paper describes main ideas and results of the research activities carried out by the authors in the field of optimal design of induction heaters for hardening based on numerical coupled electromagnetic and temperature field analysis. The implementation of the automated procedure that combines a numerical FEM code for coupled field analysis with an optimization algorithm and its subsequent application for designing induction heaters makes the proposed approach specific and original. This paper also demonstrates that different optimization strategies used (evolutionary algorithm based on AGDEMO and alternance method of optimal control theory) are effective for real-life industrial applications for optimization of induction heaters design.
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Tiberiu Tudorache and Virgiliu Fireteanu
This paper aims to deal with the 3D finite element analysis of metallic sheets heating in translating motion through the air gap of an inductor of transverse flux type.
Abstract
Purpose
This paper aims to deal with the 3D finite element analysis of metallic sheets heating in translating motion through the air gap of an inductor of transverse flux type.
Design/methodology/approach
This study presents two finite element based motion coupling techniques used to analyze the transient temperature field of moving metallic sheets heated by induction.
Findings
The numerical results obtained by the two different magneto‐thermal – translating motion coupling techniques proposed in this paper are in good agreement with each other being validated also by experimental measurements.
Practical implications
The proposed numerical techniques can be used for the design and optimization of transverse flux induction heating systems.
Originality/value
An original solution to improve the transversal thermal profile of the metallic sheet based on the magnetic shielding is proposed and analyzed. The numerical results of the thermal field are validated by experimental measurements.
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The reformist processes of glasnost and perestroikaexacerbated an existing crisis in education in the Soviet Union.Although Mikhail Gorbachev′s initiatives did not elicit a…
Abstract
The reformist processes of glasnost and perestroika exacerbated an existing crisis in education in the Soviet Union. Although Mikhail Gorbachev′s initiatives did not elicit a strong response among educators before early 1987, they provoked strong discord over the extent of desirable change in national educational policy thereafter. This conflict merged with a wide‐ranging debate over the rewriting of the nation′s history, especially the version to appear in secondary school textbooks. Seizing both issues, classroom teachers and lowlevel administrators made a sustained effort to increase decision‐making authority at the bottom of the educational apparatus, including at the classroom level. By 1989, these differences had settled into a pattern of ongoing, implacable disagreement.