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Article
Publication date: 10 October 2024

Yan Wang, Shibin Wei, Fei Yang, Jiyou Fei and Jianfeng Guo

This study aims to analyze the development direction of track geometry inspection equipment for high-speed comprehensive inspection train in China.

155

Abstract

Purpose

This study aims to analyze the development direction of track geometry inspection equipment for high-speed comprehensive inspection train in China.

Design/methodology/approach

The development of track geometry inspection equipment for high-speed comprehensive inspection train in China in the past 20 years can be divided into 3 stages. Track geometry inspection equipment 1.0 is the stage of analog signal. At the stage 1.0, the first priority is to meet the China's railways basic needs of pre-operation joint debugging, safety assessment and daily dynamic inspection, maintenance and repair after operation. Track geometry inspection equipment 2.0 is the stage of digital signal. At the stage 2.0, it is important to improve stability and reliability of track geometry inspection equipment by upgrading the hardware sensors and improving software architecture. Track geometry inspection equipment 3.0 is the stage of lightweight. At the stage 3.0, miniaturization, low power consumption, self-running and green economy are co-developing on demand.

Findings

The ability of track geometry inspection equipment for high-speed comprehensive inspection train will be expanded. The dynamic inspection of track stiffness changes will be studied under loaded and unloaded conditions in response to the track local settlement, track plate detachment and cushion plate failure. The dynamic measurement method of rail surface slope and vertical curve radius will be proposed, to reveal the changes in railway profile parameters of high-speed railways and the relationship between railway profile, track irregularity and subsidence of subgrade and bridges. The 200 m cut-off wavelength of track regularity will be researched to adapt to the operating speed of 400 km/h.

Originality/value

The research can provide new connotations and requirements of track geometry inspection equipment for high-speed comprehensive inspection train in the new railway stage.

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Article
Publication date: 30 January 2025

Xiaoming Han, He Zhang and Kangjian Yang

This study aims to investigate the temperature rise characteristics of vibrating rolling bearings under the influence of the polarization force of unbalanced eccentric blocks. A…

9

Abstract

Purpose

This study aims to investigate the temperature rise characteristics of vibrating rolling bearings under the influence of the polarization force of unbalanced eccentric blocks. A thermal-fluid-solid mechanics coupled finite element model is established to analyze the effects of different loads and rotational speeds on bearing temperature to prevent overheating, wear and thermal damage.

Design/methodology/approach

A thermal-fluid-solid mechanics coupled finite element model of the vibrating rolling bearing is developed based on the principles of heat transfer. Finite element analysis software is used to conduct numerical simulations and study the temperature distribution of the bearing system under different loads and speeds. The model’s accuracy is verified by experimentally measuring the actual temperature of the bearing under the same working conditions.

Findings

This study successfully established a thermal-fluid-solid mechanics coupled finite element model of a vibrating rolling bearing, verifying its accuracy and reliability. The research results provide an essential reference for optimizing bearing design, preventing overheating and extending service life.

Research limitations/implications

By analyzing the temperature rise characteristics under various load and rotational speed conditions, the law governing the internal temperature distribution of bearings is revealed. This finding offers a theoretical foundation for comprehending the thermal behavior of bearings.

Practical implications

This study offers a scientific foundation for the maintenance and fault diagnosis of shaker rolling bearings, aiding in the timely identification and resolution of thermal damage issues. Through the optimization of bearing design and usage conditions, the equipment’s lifespan can be prolonged, maintenance expenses can be minimized and production efficiency can be enhanced.

Originality/value

A thermal-fluid-solid mechanics coupled finite element model of a vibrating rolling bearing was established, considering the interaction of multiple physical fields. The influence of the polarization force from the unbalanced eccentric block on the bearing temperature is analyzed in detail, which is close to the actual working conditions.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-10-2024-0396/

Details

Industrial Lubrication and Tribology, vol. 77 no. 3
Type: Research Article
ISSN: 0036-8792

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