Kavimani V., Gopal P.M., Arulmurugan R. and Saravana Mani Kailasam
The purpose of this study is to develop a green corrosion inhibitor (GCI) from the parthenium hysterophorus (PHS) leaf and identifying its efficiency in corrosion inhibition of…
Abstract
Purpose
The purpose of this study is to develop a green corrosion inhibitor (GCI) from the parthenium hysterophorus (PHS) leaf and identifying its efficiency in corrosion inhibition of AZ31 alloy.
Design/methodology/approach
GCI from PHS leaf is extracted with the aid of Soxhlet apparatus and analysed through Fourier transform infrared spectroscopy (FTIR) and phytochemical tests to identify the functional groups and chemical compounds present. Inhibition efficiency (IE) of PHS extract is identified through polarization analysis and immersion tests in which concentration of PHS extract (0–300 ppm) and temperature (303–353 K) is varied.
Findings
Maximum IE of 84% is exhibited by the prepared PHS extract at a concentration of 250 ppm at 303 K and further addition diminishes IE. The developed GCI is found effective in room temperature (303 K) as it exhibits lower IE when temperature increased. Both physical and chemical absorption mechanisms were identified for PHS extract over AZ31 surface, whereas FTIR and SEM analysis confirms the development of passivation layer.
Originality/value
Development of GCI from the leaf of a weed (PHS) that disturbs the ecosystem and identifying its efficiency in preventing corrosion of AZ31 under saline environment.
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Madhavarao Singuru, Kesava Rao V.V.S. and Rama Bhadri Raju Chekuri
This study aims to investigate the optimal process parameters of the wire-cut electrical discharge machining (WCEDM) for the machining of the GZR-AA7475 hybrid metal matrix…
Abstract
Purpose
This study aims to investigate the optimal process parameters of the wire-cut electrical discharge machining (WCEDM) for the machining of the GZR-AA7475 hybrid metal matrix composite (HMMC). HMMCs are prepared with 2 Wt.% graphite and 4 Wt.% zirconium dioxide reinforced with aluminium alloy 7475 (GZR-AA7475) composite by using the stir casting method. The objective is to enhance the mechanical properties of the material while preserving its unique features. WCEDM with a 0.18 mm molybdenum wire electrode is used for machining the composite.
Design/methodology/approach
To conduct experimental studies, a Taguchi L27 orthogonal array was adopted. Input variables such as peak current (Ip), pulse-on-time (TON) and flushing pressure (PF) were used. The effect of process parameters on the output responses, such as material removal rate (MRR), surface roughness rate (SRR) and wire wear ratio (WWR), were investigated. The grey relational analysis (GRA) is used to obtain the optimal combination of the process parameters. Analysis of variance (ANOVA) was also used to identify the significant process parameters affecting the output responses.
Findings
Results from the current study concluded that the optimal condition for grey relational grade is obtained at TON = 105 µs, Ip = 100 A and PF = 90 kg/cm2. Peak current is the most prominent parameter influencing the MRR, whereas SRR and WRR are highly influenced by flushing pressure.
Originality/value
Identifying the optimal process parameters in WCEDM for machining of GZR-AA7475 HMMC. ANOVA and GRA are used to obtain the optimal combination of the process parameters.
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Shivashankar Hiremath, Jeongwoo Oh, Younghoon Jung and Tae-Won Kim
Acrylonitrile butadiene styrene is an important material in 3D printing due to its strength, durability, heat resistance and cost-effectiveness. These properties make it suitable…
Abstract
Purpose
Acrylonitrile butadiene styrene is an important material in 3D printing due to its strength, durability, heat resistance and cost-effectiveness. These properties make it suitable for various applications, from functional prototypes to end-use products. This study aims to model and predict the mechanical properties of acrylonitrile butadiene styrene parts produced using the fused deposition modeling process.
Design/methodology/approach
The experiment was carefully designed to determine the optimal print parameters, including layer thickness, nozzle temperature and infill density. Tensile tests were performed on all printed samples following industry standards to gauge the mechanical properties such as elastic modulus, ultimate tensile strength, yield strength and breakpoint. Taguchi optimization and variable analysis were used to explore the relationship between mechanical properties and print parameters. Furthermore, an artificial neural network (ANN) regression model was implemented to predict mechanical properties based on varying print conditions.
Findings
The results demonstrated that layer thickness has the most significant influence on mechanical properties when compared to other print conditions. The optimization approaches indicated a clear relationship between the selected print parameters and the material’s mechanical response. For acrylonitrile butadiene styrene material, the optimal print settings were determined to be a 0.25 mm layer thickness, a 270 °C nozzle temperature and a 30 % infill density. Moreover, the ANN model notably excelled in predicting the yield strength of the material with greater accuracy than other mechanical properties.
Originality/value
Comparing the accuracy and capabilities of the Taguchi and ANN models in analyzing mechanical properties, it was found that both models closely matched the experimental data. However, the ANN model showed superior accuracy in predicting tensile outcomes. In conclusion, while the ANN model offers higher predictive accuracy for tensile results, both Taguchi and ANN methods are effective in modeling the mechanical properties of 3D-printed acrylonitrile butadiene styrene materials.
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Rakesh Sai Kumar Mandala and R. Ramesh Nayaka
This paper aims to identify modern construction techniques for affordable housing, such as prefabrication and interlocking systems, that can save time and cost while also…
Abstract
Purpose
This paper aims to identify modern construction techniques for affordable housing, such as prefabrication and interlocking systems, that can save time and cost while also providing long-term sustainable benefits that are desperately needed in today's construction industry.
Design/methodology/approach
The need for housing is growing worldwide, but traditional construction cannot cater to the demand due to insufficient time. There should be some paradigm shift in the construction industry to supply housing to society. This paper presented a state-of-the-art review of modern construction techniques practiced worldwide and their advantages in affordable housing construction by conducting a systematic literature review and applying the backward snowball technique. The paper reviews modern prefabrication techniques and interlocking systems such as modular construction, formwork systems, light gauge steel/cold form steel construction and sandwich panel construction, which have been globally well practiced. It was understood from the overview that modular construction, including modular steel construction and precast concrete construction, could reduce time and costs efficiently. Further enhancement in the quality was also noticed. Besides, it was observed that light gauge steel construction is a modern phase of steel that eases construction execution efficiently. Modern formwork systems such as Mivan (Aluminium Formwork) have been reported for their minimum construction time, which leads to faster construction than traditional formwork. However, the cost is subjected to the repetitions of the formwork. An interlocking system is an innovative approach to construction that uses bricks made of sustainable materials such as earth that conserve time and cost.
Findings
The study finds that the prefabrication techniques and interlocking system have a lot of unique attributes that can enable the modern construction sector to flourish. The study summarizes modern construction techniques that can save time and cost, enhancing the sustainability of construction practices, which is the need of the Indian construction industry in particular.
Research limitations/implications
This study is limited to identifying specific modern construction techniques for time and cost savings, lean concepts and sustainability which are being practiced worldwide.
Practical implications
Modern formwork systems such as Mivan (Aluminium Formwork) have been reported for their minimum construction time which leads to faster construction than traditional formwork.
Social implications
The need for housing is growing rapidly all over the world, but traditional construction cannot cater to the need due to insufficient time. There should be some paradigm shift in the construction industry to supply housing to society.
Originality/value
This study is unique in identifying specific modern construction techniques for time and cost savings, lean concepts and sustainability which are being practiced worldwide.