Kavimani V., Kumaran S., Vignesh Ponnusamy and Navneet Kumar
This study aims to analyze the effect of interrupted rolling on microstructures and mechanical properties of Mg–8Li–xGr composite is investigated.
Abstract
Purpose
This study aims to analyze the effect of interrupted rolling on microstructures and mechanical properties of Mg–8Li–xGr composite is investigated.
Design/methodology/approach
Graphene reinforced composite was developed by using stir casting route and rolled with different reduction in thickness such as 50, 75 and 90%. Microstructure, hardness and tensile characteristics of the rolled samples were evaluated.
Findings
Investigation on microstructures of rolled composite depicts that increase in rolling reduction % resulted in fine elongated grains and decreased aspect ratio. Further, it was also observed that increasing percentage of rolling reduction promotes the dissolution of ß Li phase and as a result the ductility of composite decreases. Interrupted rolled samples showcase higher hardness when compared with as-cast composite. Composite rolled with 90% reduction displays higher yield strength of 219 MPa. Hardening capacity of composites decreases with increase in reduction percentage due to the effective reduction in grain size.
Originality/value
Investigation on the influence of interrupted rolling on microstructures and mechanical properties of Mg graphene composite. The in-depth understanding of this will help to improve its wide spread application.
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Kavimani V., Gopal P.M., Arulmurugan R. and Saravana Mani Kailasam
The purpose of this study is to develop a green corrosion inhibitor (GCI) from the parthenium hysterophorus (PHS) leaf and identifying its efficiency in corrosion inhibition of…
Abstract
Purpose
The purpose of this study is to develop a green corrosion inhibitor (GCI) from the parthenium hysterophorus (PHS) leaf and identifying its efficiency in corrosion inhibition of AZ31 alloy.
Design/methodology/approach
GCI from PHS leaf is extracted with the aid of Soxhlet apparatus and analysed through Fourier transform infrared spectroscopy (FTIR) and phytochemical tests to identify the functional groups and chemical compounds present. Inhibition efficiency (IE) of PHS extract is identified through polarization analysis and immersion tests in which concentration of PHS extract (0–300 ppm) and temperature (303–353 K) is varied.
Findings
Maximum IE of 84% is exhibited by the prepared PHS extract at a concentration of 250 ppm at 303 K and further addition diminishes IE. The developed GCI is found effective in room temperature (303 K) as it exhibits lower IE when temperature increased. Both physical and chemical absorption mechanisms were identified for PHS extract over AZ31 surface, whereas FTIR and SEM analysis confirms the development of passivation layer.
Originality/value
Development of GCI from the leaf of a weed (PHS) that disturbs the ecosystem and identifying its efficiency in preventing corrosion of AZ31 under saline environment.
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Hamsavathi Kannan, Soorya Prakash K. and Kavimani V.
The aim of the work is to investigate structural behaviour of reinforced concrete (RF) beam retrofitted with basalt fibre (BF) fabric. The incorporation of BF showed enhancement…
Abstract
Purpose
The aim of the work is to investigate structural behaviour of reinforced concrete (RF) beam retrofitted with basalt fibre (BF) fabric. The incorporation of BF showed enhancement in bending strength, to increase confinement and to repair damages caused by cracking. In the early decades, using BF for composite materials shaped BF as an excellent physical substance with necessary mechanical properties, highlighting the significant procedures ability.
Design/methodology/approach
Specimens were casted with U-wrapped BF and then evaluated based on flexural tests. In the test carried over for flexural fortifying assessment, BF reinforcements demonstrated a definitive quality improvement in the case of the subjected control sample; ultimately, the end impacts depend upon the applied test parameters. From the outcomes introduced in this comparison, for the double-wrapped sample, the modifications improved by 12% than that of the single-wrapped beam, which is identified to subsist for a better strengthening of new-age retrofitting designs.
Findings
The current research deals with the retrofitting of RC beam by conducting a comparative experiment on wrapping of BF (single or double BF wrapping) in improving the mechanical behavior of concrete.
Originality/value
It can be shown from the experimental results that increasing the number of layers has significant effect on basalt strengthened beams.
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Madhavarao Singuru, Kesava Rao V.V.S. and Rama Bhadri Raju Chekuri
This study aims to investigate the optimal process parameters of the wire-cut electrical discharge machining (WCEDM) for the machining of the GZR-AA7475 hybrid metal matrix…
Abstract
Purpose
This study aims to investigate the optimal process parameters of the wire-cut electrical discharge machining (WCEDM) for the machining of the GZR-AA7475 hybrid metal matrix composite (HMMC). HMMCs are prepared with 2 Wt.% graphite and 4 Wt.% zirconium dioxide reinforced with aluminium alloy 7475 (GZR-AA7475) composite by using the stir casting method. The objective is to enhance the mechanical properties of the material while preserving its unique features. WCEDM with a 0.18 mm molybdenum wire electrode is used for machining the composite.
Design/methodology/approach
To conduct experimental studies, a Taguchi L27 orthogonal array was adopted. Input variables such as peak current (Ip), pulse-on-time (TON) and flushing pressure (PF) were used. The effect of process parameters on the output responses, such as material removal rate (MRR), surface roughness rate (SRR) and wire wear ratio (WWR), were investigated. The grey relational analysis (GRA) is used to obtain the optimal combination of the process parameters. Analysis of variance (ANOVA) was also used to identify the significant process parameters affecting the output responses.
Findings
Results from the current study concluded that the optimal condition for grey relational grade is obtained at TON = 105 µs, Ip = 100 A and PF = 90 kg/cm2. Peak current is the most prominent parameter influencing the MRR, whereas SRR and WRR are highly influenced by flushing pressure.
Originality/value
Identifying the optimal process parameters in WCEDM for machining of GZR-AA7475 HMMC. ANOVA and GRA are used to obtain the optimal combination of the process parameters.
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Anshuman Kumar, Chandramani Upadhyay, Ram Subbiah and Dusanapudi Siva Nagaraju
This paper aims to investigate the influence of “BroncoCut-X” (copper core-ZnCu50 coating) electrode on the machining of Ti-3Al-2.5V in view of its extensive use in aerospace and…
Abstract
Purpose
This paper aims to investigate the influence of “BroncoCut-X” (copper core-ZnCu50 coating) electrode on the machining of Ti-3Al-2.5V in view of its extensive use in aerospace and medical applications. The machining parameters are selected as Spark-off Time (SToff), Spark-on Time (STon), Wire-speed (Sw), Wire-Tension (WT) and Servo-Voltage (Sv) to explore the machining outcomes. The response characteristics are measured in terms of material removal rate (MRR), average kerf width (KW) and average-surface roughness (SA).
Design/methodology/approach
Taguchi’s approach is used to design the experiment. The “AC Progress V2 high precision CNC-WEDM” is used to conduct the experiments with ϕ 0.25 mm diameter wire electrode. The machining performance characteristics are examined using main effect plots and analysis of variance. The grey-relation analysis and fuzzy interference system techniques have been developed to combine (called grey-fuzzy reasoning grade) the experimental response while Rao-Algorithm is used to calculate the optimal performance.
Findings
The hybrid optimization result is obtained as SToff = 50µs, STon = 105µs, Sw = 7 m/min, WT = 12N and Sv=20V. Additionally, the result is compared with the firefly algorithm and improved gray-wolf optimizer to check the efficacy of the intended approach. The confirmatory test has been further conducted to verify optimization results and recorded 8.14% overall machinability enhancement. Moreover, the scanning electron microscopy analysis further demonstrated effectiveness in the WEDMed surface with a maximum 4.32 µm recast layer.
Originality/value
The adopted methodology helped to attain the highest machinability level. To the best of the authors’ knowledge, this work is the first investigation within the considered parametric range and adopted optimization technique for Ti-3Al-2.5V using the wire-electro discharge machining.
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Vineet Kumar and Deepak Kumar Verma
The global construction industry faces both challenges and opportunities from electronic waste (e-waste). This study aims to present a bibliometric analysis and comprehensive…
Abstract
Purpose
The global construction industry faces both challenges and opportunities from electronic waste (e-waste). This study aims to present a bibliometric analysis and comprehensive literature assessment on e-waste in concrete construction materials.
Design/methodology/approach
This study studies 4,122 Scopus documents to examine garbage generation in different countries and inventive ways to integrate e-waste into construction as a sustainable strategy. This study lists famous researchers and their cooperation networks, demonstrating a robust and dynamic area with a surge in research output, notably from 2018 to 2022. Data is visually represented using VOS Viewer to show trends, patterns and study interests throughout time.
Findings
The findings imply that e-waste can improve construction materials’ mechanical characteristics and sustainability. The results are inconsistent and suggest further optimization. e-Waste into construction has garnered scientific interest for its environmental, life cycle, and economic impacts. This field has great potential for improving e-waste material use, developing sophisticated prediction models, studying environmental implications, economic analysis, policy formulation, novel construction methods, global cooperation and public awareness. This study shows that e-waste can be used in sustainable building. It stresses this area’s need for research and innovation. This lays the groundwork for using electronic trash in buildings, which promotes a circular economy and environmental sustainability.
Research limitations/implications
The findings underscore the critical role of ongoing research and innovation in leveraging e-waste for sustainable building practices. This study lays the groundwork for integrating e-waste into construction, contributing to the advancement of a circular economy and environmental sustainability.
Social implications
The social implications of integrating e-waste into construction are significant. Using e-waste not only addresses environmental concerns but also promotes social sustainability by creating new job opportunities in the recycling and construction sectors. It fosters community awareness and responsibility towards sustainable practices and waste management. Additionally, this approach can reduce construction costs, making building projects more accessible and potentially lowering housing prices.
Originality/value
This research contributes to the field by offering a bibliometric analysis and comprehensive assessment of e-waste in concrete construction materials, highlighting its global significance.
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Vitus Mwinteribo Tabie, Jamal-Deen Kukurah, Jianwei Li, Anthony Akayeti, James Kwasi Quaisie and Xiaojing Xu
Titanium alloys and composites have proven to contain desirable properties for use at elevated temperatures. One such material is the Ti750 composite, which can be used at…
Abstract
Purpose
Titanium alloys and composites have proven to contain desirable properties for use at elevated temperatures. One such material is the Ti750 composite, which can be used at temperatures up to 750°C for a brief period. This paper aims the microstructure, phase compositions, apparent porosity and hardness of both sintered and heat-treated TiC reinforced Ti750 composites for consideration in aircraft engine design.
Design/methodology/approach
The fabrication of TiC-reinforced Ti750 composites was achieved through spark plasma sintering (SPS). To analyze the microstructure and X-ray diffraction, a scanning electron microscope (SEM) with model number S-3400N and a D8 advance model machine were used, respectively. The microhardness of the samples was measured using a Vickers hardness tester with model HV-1000. The research incorporated three solid solution treatments: 975°C/3 h/AC, 1,010°C/3 h/AC and 1,025°C/3 h/AC, along with a solid-solution aging treatment at 1,010°C/3 h/AC + 750°C/8 h/AC. Additionally, oxidation analysis was conducted on the samples.
Findings
The microstructures contained enhanced TiC and Ti5Si3 phases in the near a-Ti matrix. The microhardness of the sintered composite was over twice that of the matrix alloy, and its porosity was reduced by about 0.35%. The sample treated at 1,010°C/3 h/AC had the highest enhanced peaks and microhardness of 1,277.1 HV. After oxidation at 800°C for 100 h, the accumulated weight of the solid solution composite at 1,010 °C/3 h/AC was the lowest (3.0 mg.cm-2). The surface microstructure contained oxides of TiO2 and a spalling white area containing a small amount of Al2O3 and SiO2.
Originality/value
There is limited research on Ti-Al-Sn-Zr-Mo-Si-based TMCs using a combination of the SPS method. This study used SiCp as a reinforcement for the Ti750 matrix alloy. The consolidation of SiCp and Ti750 powders using the SPS method, heat treatment of the resulting TiC reinforced Ti750 composites and study of the microstructure and properties of the composites are not found in literature or under consideration for publication in any media.
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Shivashankar Hiremath, Jeongwoo Oh, Younghoon Jung and Tae-Won Kim
Acrylonitrile butadiene styrene is an important material in 3D printing due to its strength, durability, heat resistance and cost-effectiveness. These properties make it suitable…
Abstract
Purpose
Acrylonitrile butadiene styrene is an important material in 3D printing due to its strength, durability, heat resistance and cost-effectiveness. These properties make it suitable for various applications, from functional prototypes to end-use products. This study aims to model and predict the mechanical properties of acrylonitrile butadiene styrene parts produced using the fused deposition modeling process.
Design/methodology/approach
The experiment was carefully designed to determine the optimal print parameters, including layer thickness, nozzle temperature and infill density. Tensile tests were performed on all printed samples following industry standards to gauge the mechanical properties such as elastic modulus, ultimate tensile strength, yield strength and breakpoint. Taguchi optimization and variable analysis were used to explore the relationship between mechanical properties and print parameters. Furthermore, an artificial neural network (ANN) regression model was implemented to predict mechanical properties based on varying print conditions.
Findings
The results demonstrated that layer thickness has the most significant influence on mechanical properties when compared to other print conditions. The optimization approaches indicated a clear relationship between the selected print parameters and the material’s mechanical response. For acrylonitrile butadiene styrene material, the optimal print settings were determined to be a 0.25 mm layer thickness, a 270 °C nozzle temperature and a 30 % infill density. Moreover, the ANN model notably excelled in predicting the yield strength of the material with greater accuracy than other mechanical properties.
Originality/value
Comparing the accuracy and capabilities of the Taguchi and ANN models in analyzing mechanical properties, it was found that both models closely matched the experimental data. However, the ANN model showed superior accuracy in predicting tensile outcomes. In conclusion, while the ANN model offers higher predictive accuracy for tensile results, both Taguchi and ANN methods are effective in modeling the mechanical properties of 3D-printed acrylonitrile butadiene styrene materials.
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Celia Rufo-Martín, Ramiro Mantecón, Geroge Youssef, Henar Miguelez and Jose Díaz-Álvarez
Polymethyl methacrylate (PMMA) is a remarkable biocompatible material for bone cement and regeneration. It is also considered 3D printable but requires in-depth…
Abstract
Purpose
Polymethyl methacrylate (PMMA) is a remarkable biocompatible material for bone cement and regeneration. It is also considered 3D printable but requires in-depth process–structure–properties studies. This study aims to elucidate the mechanistic effects of processing parameters and sterilization on PMMA-based implants.
Design/methodology/approach
The approach comprised manufacturing samples with different raster angle orientations to capitalize on the influence of the filament alignment with the loading direction. One sample set was sterilized using an autoclave, while another was kept as a reference. The samples underwent a comprehensive characterization regimen of mechanical tension, compression and flexural testing. Thermal and microscale mechanical properties were also analyzed to explore the extent of the appreciated modifications as a function of processing conditions.
Findings
Thermal and microscale mechanical properties remained almost unaltered, whereas the mesoscale mechanical behavior varied from the as-printed to the after-autoclaving specimens. Although the mechanical behavior reported a pronounced dependence on the printing orientation, sterilization had minimal effects on the properties of 3D printed PMMA structures. Nonetheless, notable changes in appearance were attributed, and heat reversed as a response to thermally driven conformational rearrangements of the molecules.
Originality/value
This research further deepens the viability of 3D printed PMMA for biomedical applications, contributing to the overall comprehension of the polymer and the thermal processes associated with its implementation in biomedical applications, including personalized implants.
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Ravikantha Prabhu, Sharun Mendonca, Pavana Kumara Bellairu, Rudolf D'Souza and Thirumaleshwara Bhat
This study examines how different stacking sequences of bamboo and flax fibers, treated with 5% aqueous sodium hydroxide (NaOH) and filled with 6wt% titanium oxide (TiO2), affect…
Abstract
Purpose
This study examines how different stacking sequences of bamboo and flax fibers, treated with 5% aqueous sodium hydroxide (NaOH) and filled with 6wt% titanium oxide (TiO2), affect the physical, mechanical and dry sliding wear resistance properties of a hybrid composite.
Design/methodology/approach
Composites with different fiber stacking arrangements were developed and tested per American Society for Testing and Materials (ASTM) standards to evaluate physical, mechanical and wear resistance properties, focusing on the impact of flax fiber mats at intermediate and outer layers.
Findings
The hybrid composite significantly outperformed composites reinforced solely with bamboo fibers, showing a 65.95% increase in tensile strength, a 53.29% boost in flexural strength and a 91.01% improvement in impact strength. The configuration with multiple layers of flax fiber mat at intermediate and outer levels also demonstrated superior wear resistance.
Originality/value
This study highlights the critical role of stacking order in optimizing the mechanical properties and wear resistance of hybrid composites. The findings provide valuable insights for the design and application of advanced composite materials, particularly in industries requiring high performance and durability.