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Article
Publication date: 6 May 2024

Issah Ibrahim and David Lowther

Evaluating the multiphysics performance of an electric motor can be a computationally intensive process, especially where several complex subsystems of the motor are coupled…

Abstract

Purpose

Evaluating the multiphysics performance of an electric motor can be a computationally intensive process, especially where several complex subsystems of the motor are coupled together. For example, evaluating acoustic noise requires the coupling of the electromagnetic, structural and acoustic models of the electric motor. Where skewed poles are considered in the design, the problem becomes a purely three-dimensional (3D) multiphysics problem, which could increase the computational burden astronomically. This study, therefore, aims to introduce surrogate models in the design process to reduce the computational cost associated with solving such 3D-coupled multiphysics problems.

Design/methodology/approach

The procedure involves using the finite element (FE) method to generate a database of several skewed rotor pole surface-mounted permanent magnet synchronous motors and their corresponding electromagnetic, structural and acoustic performances. Then, a surrogate model is fitted to the data to generate mapping functions that could be used in place of the time-consuming FE simulations.

Findings

It was established that the surrogate models showed promising results in predicting the multiphysics performance of skewed pole surface-mounted permanent magnet motors. As such, such models could be used to handle the skewing aspects, which has always been a major design challenge due to the scarcity of simulation tools with stepwise skewing capability.

Originality/value

The main contribution involves the use of surrogate models to replace FE simulations during the design cycle of skewed pole surface-mounted permanent magnet motors without compromising the integrity of the electromagnetic, structural, and acoustic results of the motor.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 43 no. 3
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 16 July 2024

Salman Ali, Neelam Qadeer, Luca Ciprini and Fabrizio Marignetti

The purpose of this study is to reduce the cogging torque in axial flux permanent magnet (AFPM) machine using optimal magnet shape.

Abstract

Purpose

The purpose of this study is to reduce the cogging torque in axial flux permanent magnet (AFPM) machine using optimal magnet shape.

Design/methodology/approach

This study analyzes different magnet shapes for AFPM machine performance enhancement. Three-dimensional (3D) finite element analysis is performed to see the effects of pole shaping on the cogging torque of the AFPM machine.

Findings

The magnetic pole shape has a significant effect on cogging torque and overall efficiency. The conventional model has the highest torque whereas the conventional skewing affected cogging torque positively and significantly reduced the cogging torque. The combination of skewing the pole along with face curving is more effective and decreases the cogging torque from 3.88 Nm to 1.5 Nm.

Originality/value

Rare-earth magnets are the most expensive and important part of AFPM machines. Shape and volume optimization of rare-earth magnets is crucial for the performance of AFPM machines. The research aims to analyze the different permanent magnet designs for performance improvement of the AFPM machine. Conventional flat top trapezoidal, curved-top and skewed-magnet shapes are analyzed and the performance of the AFPM machine is compared with different magnet shapes. Curved-top shape and skewed magnet significantly reduce the cogging torque. Furthermore, a combination of curved-top shape and skew magnet shape is proposed to reduce the cogging torque further and improve the AFPM machine’s overall performance. Newly proposed magnet profile gives skewed curve magnet shapes which reduce the cogging torque further. 3D finite element analysis has been used to analyze the single-sided AFPM with all four different magnet shapes. The research focuses on single-sided AFPM machines, but the results are also valid for double-sided AFPM machines and can be extended to other topologies of AFPM machines.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 15 August 2024

Sameer Dubey, Pradeep Vishwakarma, TVS Ramarao, Satish Kumar Dubey, Sanket Goel and Arshad Javed

This study aims to introduce a vision-based model to generate droplets with auto-tuned parameters. The model can auto-adjust the inherent uncertainties and errors involved with…

Abstract

Purpose

This study aims to introduce a vision-based model to generate droplets with auto-tuned parameters. The model can auto-adjust the inherent uncertainties and errors involved with the fabrication and operating parameters in microfluidic platform, attaining precise size and frequency of droplet generation.

Design/methodology/approach

The photolithography method is utilized to prepare the microfluidic devices used in this study, and various experiments are conducted at various flow-rate and viscosity ratios. Data for droplet shape is collected to train the artificial intelligence (AI) models.

Findings

Growth phase of droplets demonstrated a unique spring back effect in droplet size. The fully developed droplet sizes in the microchannel were modeled using least absolute shrinkage and selection operators (LASSO) regression model, Gaussian support vector machine (SVM), long short term memory (LSTM) and deep neural network models. Mean absolute percentage error (MAPE) of 0.05 and R2 = 0.93 were obtained with a deep neural network model on untrained flow data. The shape parameters of the droplets are affected by several uncontrolled parameters. These parameters are instinctively captured in the model.

Originality/value

Experimental data set is generated for varying viscosity values and flow rates. The variation of flow rate of continuous phase is observed here instead of dispersed phase. An automated computation routine is developed to read the droplet shape parameters considering the transient growth phase of droplets. The droplet size data is used to build and compare various AI models for predicting droplet sizes. A predictive model is developed, which is ready for automated closed loop control of the droplet generation.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 34 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

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