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Article
Publication date: 20 March 2023

Emad S. Shafik, Nehad N. Rozik, Nadia F. Youssef and Salwa L. Abd-El-Messieh

The purpose of this study is to utilize two types of gypsum mold wastes from two different factories as novel and economical reinforcing fillers for composites that may be useful…

Abstract

Purpose

The purpose of this study is to utilize two types of gypsum mold wastes from two different factories as novel and economical reinforcing fillers for composites that may be useful for building materials and floors. Two types of gypsum mold wastes from two different factories as raw materials were incorporated into linear low density polyethylene (LLDPE) aiming to get rid of that waste in one hand and obtaining useful economical composites suitable for building materials and floors.

Design/methodology/approach

Composites were prepared from two types of gypsum mold wastes substituted with different ratios from raw gypsum and LLDPE throughout the melt blending technique. The physico-mechanical and electrical investigations in addition to the morphology of the composites were included.

Findings

The mechanical results illustrate that substituting commercial gypsum with gypsum mold waste positively affects tensile strength, flexural strength and hardness shore D for the LLDPE composites. The tensile strength increased from 5 MPa for LLDPE filled with commercial gypsum as blank samples to 11.2 and 13.2 MPa for LLDPE filled with D and S waste. Also, electrical properties which include both permittivity ɛ′ and dielectric loss ɛ″ increased with increasing the waste content in the LLDPE matrix. In addition to the electrical conductivity values, σ lies in the order of insulation materials. Consequently, it is possible to produce materials with a gypsum matrix by adding industrial waste, improving the behavior of the traditional gypsum and enabling those composites to be applied in various construction applications as eco-friendly tiles.

Originality/value

This study aims to prepare eco-friendly composites based on LLDPE and waste gypsum mold to preserve resources for the coming generations, other than lowering the environmental footprint and saving the costs of getting rid of it.

Details

Pigment & Resin Technology, vol. 53 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 13 May 2024

Emad S. Shafik, Mena Faheem, Marwa El-Sheikh, Amira Abdalla Abdelshafy Mohamed and Seham Samir Soliman

The present work aims to prepare biocomposites blend based on linear low density polyethylene/ starch without using harmful chemicals to improve the adhesion between two phases…

Abstract

Purpose

The present work aims to prepare biocomposites blend based on linear low density polyethylene/ starch without using harmful chemicals to improve the adhesion between two phases. Also, the efficiency of essential oils as green plasticizers and natural antimicrobial agents were evaluated.

Design/methodology/approach

Barrier properties and biodegradation behavior of linear low density polyethylene/starch (LLDPE/starch) blends plasticized with different essential oils including moringa oleifera and castor oils wereassessed as a comparison with traditional plasticizer such as glycerol. Biodegradation behavior forLLDPE/starch blends was monitored by soil burial test. The composted samples were recovered then washed followed by drying, and weighting samples after 30, 60, and 90 days to assess the change in weight loss. Also, mechanical properties including retention values of tensile strength and elongation at break were measured before and after composting. Furthermore, scanning electron microscope (SEM) was used to evaluate the change in the morphology of the polymeric blends. In addition to, the antimicrobial activity of plasticized LLDPE/starch blends films was evaluated using a standard plate counting technique.

Findings

The results illustrate that the water vapor transition rate increases from 2.5 g m−2 24 h−1 for LLDPE/5starch to 4.21 g m−2 24 h−1 and 4.43 g m−2 24 h−1 for castor and moringa oleifera respectively. Also, the retained tensile strength values of all blends decrease gradually with increasing composting period. Unplasticized LLDPE/5starch showed highest tensile strength retention of 91.6% compared to the other blends that were 89.61, 88.49 and 86.91 for the plasticized LLDPE/5starch with glycerol, castor and M. oleifera oils respectively. As well as, the presence of essential oils in LLDPE/ starch blends increase the inhibition growth of escherichia coli, candida albicans and staphylococcus aureus.

Originality/value

The objective of this work is to develop cost-effective and environmentally-friendly methods for preparing biodegradable polymers suitable for packaging applications.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 11 February 2025

Emad S. Shafik

This review aims to present the problems facing the rubber industry, including a shortage of raw materials such as fillers and ways to overcome them by finding renewable…

Abstract

Purpose

This review aims to present the problems facing the rubber industry, including a shortage of raw materials such as fillers and ways to overcome them by finding renewable, environmentally friendly natural alternatives that can be used as fillers in the rubber industry, with the aim of preserving the environment from pollution and reducing the cost of products. This research also presents new varieties of eco-friendly and renewable fillers for rubber composites including agricultural waste, biochar and biofiller and also presents methods of treating them to improve the mechanical properties of the composites.

Design/methodology/approach

Agricultural waste is a sustainable energy resource that possesses various potential applications, such as its utilization in the production of construction materials and multifunctional components for automobiles. Researchers have focused on how to channel agricultural waste fibers into valuable materials while preserving environmental and human health by considering their potential for industrial use. These fillers have an excellent chance to replace or supplement the current carbon black derived from petroleum or the undesirable bulky mineral fillers. To improve the efficiency of waste natural fibers in rubber composites, several types of surface treatment techniques have been investigated including alkaline treatment, silane treatment and permanganate treatment.

Findings

Adding 10 phr of cereal straw to natural rubber increases the tensile strength and hardness compared to blank natural rubber, as the tensile strength increased from 13.53 MPa for natural rubber to 15.3 for rubber containing 10 phr of untreated cereal straw filler and became 19.6 MPa in the case of using filler treated with peroxide. Also, tensile strength, tensile modulus and elongation at break of the kenaf fiber-filled natural rubber composites are higher for composites with silane coupling agent. The utilization of sustainable biofillers as reinforcement in rubber composites has shown promising results in enhancing the performance of tires and other rubber products.

Originality/value

This review presents a new approach to evaluating the effect of using eco-friendly and sustainable reinforcing fillers for the rubber industry to preserve the environment and reduce production costs.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 12 September 2023

Fenjuan Shao and Qingbin Cui

This study aims to compare and analyze the impact of the commonly used takeout packing (Kraft paper bowl and plastic bowl) through life cycle assessment, then certain suggestions…

Abstract

Purpose

This study aims to compare and analyze the impact of the commonly used takeout packing (Kraft paper bowl and plastic bowl) through life cycle assessment, then certain suggestions for the development of green packaging could be provided.

Design/methodology/approach

In this study, Simapro software was used to calculate and analyze the whole life cycle of takeout packaging from the stage of raw materials, production and processing and waste disposal.

Findings

Twelve environmental categories were used to quantitatively analyze the environmental impact of the two different bowls. The results showed that the impact of Kraft paper bowl on the environment was less than that of plastic bowl, regardless of raw material, processing or waste stage. Kraft paper bowl was better than plastic bowl.

Research limitations/implications

This study compared and analyzed the progress of 750-mL bowls made with different materials and specific specifications.

Practical implications

Green packaging is the development trend of the future packaging and follows the principle of reduce, resue, recycle, degradable. According to the calculation results, corresponding suggestions can be put forward from production, processing, use, waste and other aspects, and make corresponding contributions to the development of green packaging.

Originality/value

The contribution and impact of each stage of the product on the environment can be studied. The environmental impacts, such as global warming potential and water scarcity, can be reduced through different solutions, such as the use of green materials, good processing techniques and higher recycling rates.

Details

Pigment & Resin Technology, vol. 53 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

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