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Article
Publication date: 20 June 2016

Di Wu, Huabin Chen, Yinshui He, Shuo Song, Tao Lin and Shanben Chen

The purpose of this paper is to investigate the relationship between the keyhole geometry and acoustic signatures from the backside of a workpiece. It lays a solid foundation for…

Abstract

Purpose

The purpose of this paper is to investigate the relationship between the keyhole geometry and acoustic signatures from the backside of a workpiece. It lays a solid foundation for monitoring the penetration state in variable polarity keyhole plasma arc welding.

Design/methodology/approach

The experiment system is conducted on 6-mm-thick aluminum alloy plates based on a dual-sensor system including a sound sensor and a charge coupled device (CCD) camera. The first step is to extract the keyhole boundary from the acquired keyhole images based on median filtering and edge extraction. The second step is to process the acquired acoustic signal to obtain some typical time domain features. Finally, a prediction model based on the extreme learning machine (ELM) technique is built to recognize different keyhole geometries through the acoustic signatures and then identify the welding penetration status according to the recognition results.

Findings

The keyhole geometry and acoustic features after processing can be closely related to dynamic change information of keyhole. These acoustic features can predict the keyhole geometry accurately based on the ELM model. Meanwhile, the predict results also can identify different welding penetration status.

Originality/value

This paper tries to make a foundation work to achieve the monitoring of keyhole condition and penetration status through image and acoustic signals. A useful model, ELM, is built based on these features for predicting the keyhole geometry. Compared with back-propagating neural network and support vector machine, this proposed model is faster and has better generalization performance in the case studied in this paper.

Article
Publication date: 16 August 2013

Na Lv, Yanling Xu, Jiyong Zhong, Huabin Chen, Jifeng Wang and Shanben Chen

Penetration state is one of the most important factors for judging the quality of a gas tungsten arc welding (GTAW) joint. The purpose of this paper is to identify and classify…

Abstract

Purpose

Penetration state is one of the most important factors for judging the quality of a gas tungsten arc welding (GTAW) joint. The purpose of this paper is to identify and classify the penetration state and welding quality through the features of arc sound signal during robotic GTAW process.

Design/methodology/approach

This paper tried to make a foundation work to achieve on‐line monitoring of penetration state to weld pool through arc sound signal. The statistic features of arc sound under different penetration states like partial penetration, full penetration and excessive penetration were extracted and analysed, and wavelet packet analysis was used to extract frequency energy at different frequency bands. The prediction models were established by artificial neural networks based on different features combination.

Findings

The experiment results demonstrated that each feature in time and frequency domain could react the penetration behaviour, arc sound in different frequency band had different performance at different penetration states and the prediction model established by 23 features in time domain and frequency domain got the best prediction effect to recognize different penetration states and welding quality through arc sound signal.

Originality/value

This paper tried to make a foundation work to achieve identifying penetration state and welding quality through the features of arc sound signal during robotic GTAW process. A total of 23 features in time domain and frequency domain were extracted at different penetration states. And energy at different frequency bands was proved to be an effective factor for identifying different penetration states. Finally, a prediction model built by 23 features was proved to have the best prediction effect of welding quality.

Details

Industrial Robot: An International Journal, vol. 40 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 12 January 2010

Fenglin Lü, Huabin Chen, Chongjian Fan and Shanben Chen

Quality control of arc welding process is the key component in robotic welding system. The purpose of this paper is to address vision‐sensing technology and model‐free adaptive…

Abstract

Purpose

Quality control of arc welding process is the key component in robotic welding system. The purpose of this paper is to address vision‐sensing technology and model‐free adaptive control (MFC) of weld pool size during automatic arc welding system.

Design/methodology/approach

The shape and size parameters for the weld pool are used to describe the weld pool geometry, which is specified by the backside weld width. The welding current and wire‐feeding speed are selected as the control variable, and the backside width of weld pool is selected as the controlled variable. To achieve the goal of full penetration and fine weld seam formation, a multiple input single output (MISO) MFC is designed for control of the backside pool width.

Findings

The research findings show that it is feasible to develop such a MISO MFC of weld pool size, which is independent on mathematic model of weld pool dynamics. And the control algorithm is simple to use and has a minimal computational burden.

Research limitations/implications

This is a work in progress. The controlled process results are mainly influenced by the period of competing control algorithm and image processing, which could be improved by the hardware and enhancing computation speed. The closed‐loop control is a two inputs‐one output system. Thus, the means by which the multiple input multiple output (MIMO) control method is applied to weld pool dynamics is work for the future.

Practical implications

The control system is applicable to automatic gas tungsten arc welding (GTAW).

Originality/value

The MISO MFC has been set up for automatic GTAW to overcome the nonlinear and uncertainty of GTAW process, in which two welding parameters can be adjusted simultaneously. In addition, this controller is independent on welding pool dynamic model.

Details

Industrial Robot: An International Journal, vol. 37 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 27 August 2024

Gang Sheng, Huabin Wu and Xiangdong Xu

The implementation of the digital economy has had a considerable influence on the manufacturing industry, and this paper aims to address the important issues of how to capture the…

Abstract

Purpose

The implementation of the digital economy has had a considerable influence on the manufacturing industry, and this paper aims to address the important issues of how to capture the opportunities presented by digital innovation and promote the transformation and upgrading of the manufacturing industry, as well as the improvement of quality and efficiency.

Design/methodology/approach

Using panel data from 30 Chinese provinces and cities between 2010 and 2021, this study establishes the panel vector autoregression (PVAR) model and uses impulse response function analysis to evaluate the influence of the digital economy on the high-quality transformation and upgrading of China's small home appliance industry across five dimensions under the digital economy.

Findings

The development of digital infrastructure has not demonstrated a noteworthy capacity for advancing the transformation and upgrading of the small home appliance industry. Furthermore, digital industrialization has exerted a minimal restraining influence on this process. Nevertheless, digital governance has consistently exhibited a substantial impact on facilitating the transformation and upgrading of the small home appliance industry. While both industrial digitization and digital innovation hold significant potential for promoting the transformation and upgrading of the small home appliance industry, their sustainability remains limited.

Practical implications

The organization should logically join independent innovation and open innovation, construct an industrial ecosystem for the profound convergence of the digital economy and compact household appliances, use digital-wise science and technology to empower the establishment of brand effects, strengthen the portrayal of the digital standard framework for the intelligent compact household appliance industry, advance the development of a public stage for computerized administrations in the compact household appliance industry and develop a strategy ecosystem for computerized assets in the compact household appliance industry.

Originality/value

This study offers systematic evidence of the relationship between the digital economy and the development of the small home appliance industry. The results of this research contribute to the literature on the impact of the digital economy on the manufacturing sector and provide a logical explanation for the transformation and upgrading of the small home appliance industry within the context of the digital economy.

Details

Chinese Management Studies, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1750-614X

Keywords

Article
Publication date: 21 November 2022

Yongqing He, Bo Zou, Jieyi Pan and Zhenxing Bu

For the basic problems on platform innovation, such as platform innovation connotation and characteristics, the driving mechanism and the influence mechanism are less been…

Abstract

Purpose

For the basic problems on platform innovation, such as platform innovation connotation and characteristics, the driving mechanism and the influence mechanism are less been studied. This study aims to explore how to achieve platform innovation in traditional service enterprises.

Design/methodology/approach

Based on the theory of enterprise network and binary learning, respectively, this paper discusses the behavior of binary learning based on network structure and network impact on efficiency and innovative platform innovation, and analyzed the realization of the platform innovation path.

Findings

The research draws the following conclusions: the network structure-based exploitative learning can promote the efficiency platform innovation, while the network behavior-based exploratory learning can promote the novelty platform innovation. The interaction between network structure and network behavior embedded in traditional services is more conducive to exploratory learning so as to promote novelty platform innovation, and the platform innovation of traditional service enterprises is a process from efficiency-oriented to novelty-oriented. The innovation effect generated by exploratory learning based on network behavior is much higher than that generated by exploitative learning based on network structure. The theoretical contributions of this study are as follows: first, this study compares the similarities and differences between service innovation of platform-oriented enterprises and platform innovation of service enterprises. On this basis, it clearly defines the concept of platform innovation and divides it into two categories: efficiency platform innovation and novelty platform innovation. Second, it reveals the two paths for traditional service enterprises to realize platform innovation, and the interaction between these two paths are also explored, which promotes the scenario-based and dynamic study of platform innovation in traditional service enterprise. The conclusion of this study provides theoretical reference for traditional service enterprises to carry out platform innovation.

Originality/value

Theoretical contribution of this paper lies in: first, the concept of platform innovation is clearly defined. Current research about platform innovation is mainly around the innovation of platform enterprise and the platform innovation of traditional enterprise, but there is no document that makes clear distinction; some literature even equates innovation of platform enterprise with platform innovation of traditional enterprise. In this paper, through a detailed literature review and analysis, clearly define the concept of platform innovation and divided into efficiency platform innovation and novel platform innovation, which has made theoretical contribution to the depth of the research. Second, expand the platform innovation research of traditional service industry. In recent years, the platform innovation research of traditional enterprise has become a hot spot, but they focus on the attention of the platform transformation of traditional manufacturing industry, such as Haier; the traditional service industries seem to be “empty,” but, in fact, the traditional service industry platform innovation is of great significance and more worth looking forward to. In this paper, the longitudinal case studies can promote academic concerns focus on the traditional service industry, and also provides the theory instruction practice. Third, it promotes the platform innovation research of traditional enterprise and dynamic analysis. Based on the theory of enterprise network and binary learning, respectively, it discusses the behavior of binary learning based on network structure and network impact on efficiency and innovative platform innovation, and analyzed the realization of the platform innovation path. On the one hand, it enriches the research type of platform innovation; on the other hand, the dynamic evolution mechanism of platform innovation research can make up for the deficiency of the existing literature.

Details

Nankai Business Review International, vol. 14 no. 1
Type: Research Article
ISSN: 2040-8749

Keywords

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