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Article
Publication date: 4 December 2018

Lili Wang, Qingliang Zeng, Changhou Lu and Peng Liang

This paper aims to reveal the cavitation characteristics of three oil wedges sleeve bearing and set the theoretical and experimental basis for defining the oil film boundary…

Abstract

Purpose

This paper aims to reveal the cavitation characteristics of three oil wedges sleeve bearing and set the theoretical and experimental basis for defining the oil film boundary condition.

Design/methodology/approach

Computational fluid dynamics model of three oil wedges sleeve bearings based on the Navier–Stokes equation is set using Fluent considering turbulent situation and two-phase flow theory. The cavitation characteristics of bearing is investigated by taking pictures of experiment.

Findings

The rupture region of oil film and the contours of air volume fraction increase distinctly with the increase of rotating speed and the decrease of input pressure. The critical rotating speed of cavitation occurrence and oil film pressure increases with the increase of input pressure. The change trend of experiment cavitation with the rotating speed and input pressure is consistent with theoretical cavitation in general.

Originality/value

The finite element model of three oil wedges sleeve bearings is established based on the Navier-Stokes calculation equation of the fluid, two-phase flow theory and turbulent model. Sleeve bearing is transparent, the pictures of cavitation can be easily taken by high-speed camera, the cavitation characteristics of bearing is studied by experiment. The cavitation performance of three oil wedges bearings is studied with the change of input pressure and rotating speed, the change trend is basically consistent for theory and experiment. The study on critical rotating speed of cavitation occurrence is benefit for defining the oil film boundary condition.

Details

Industrial Lubrication and Tribology, vol. 71 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 January 2018

Peng Liang, Changhou Lu and Fazhan Yang

This paper aims to provide a new method for fast calculation of the recess pressure for hydrostatic bearing compensated by orifice restrictor.

Abstract

Purpose

This paper aims to provide a new method for fast calculation of the recess pressure for hydrostatic bearing compensated by orifice restrictor.

Design/methodology/approach

Three methods (new method, old method and finite difference method) are used to calculate recess pressure for hydrostatic bearing at different eccentricity ratios and radial clearances, and the results with the three methods are compared.

Findings

From the results, the conclusion is that the new method has a simple calculation process and a quick calculation speed.

Originality/value

The new method can be used to calculate the recess pressure of hydrostatic bearing with high precision and simple computing process.

Details

Industrial Lubrication and Tribology, vol. 70 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 July 2019

Zaihao Tian, Jin-Kui Ma, Lu Changhou and Shu-Jiang Chen

The purpose of this paper is to maximize the load-carrying capacity (LCC) of a rotating ring, a numerical model optimizing both the surface and bottom shape of its surface…

Abstract

Purpose

The purpose of this paper is to maximize the load-carrying capacity (LCC) of a rotating ring, a numerical model optimizing both the surface and bottom shape of its surface textures is proposed.

Design/methodology/approach

The Reynolds equation is used to evaluate the film pressure and LCC obtained by integrating the film pressure is set as the objective function. Around the center of the computational domain, radial lines with an equal angle between adjacent ones are produced and the surface contour of textures is obtained by connecting the endpoints using a spline curve. The bottom profile is then obtained by connecting the endpoints of two vertical lines at the circumferential ends of textures. Lengths of these lines are set as design variables and genetic algorithm is used to solve optimization models.

Findings

Results show that optimum textures have an “apple-like” surface contour and a “wedge-like” bottom profile, which are both expressed by smooth spline curves. Optimum wedge-bottom textures generate higher LCC than optimum flat-bottom textures. Moreover, the optimum textures have the highest LCC compared with optimum grooves proposed previously, which validates the practical value of the current optimization model.

Originality/value

This work presents a comprehensive optimization method of texture geometry, which provides a new idea of the design of surface textures.

Details

Industrial Lubrication and Tribology, vol. 71 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 August 2016

Zichao Liu, Wei Pan, Changhou Lu and Yongtao Zhang

This paper aims to establish an accurate mathematical model of a piezoelectric membrane restrictor that can be applied to control the shaft’s centerline orbit.

Abstract

Purpose

This paper aims to establish an accurate mathematical model of a piezoelectric membrane restrictor that can be applied to control the shaft’s centerline orbit.

Design/methodology/approach

The methodology uses three coupled equations to establish a mathematical model of the piezoelectric membrane restrictor – Reynolds equation, the membrane deformation equation and the flow rate equation. A data identification method is used to propose the flow rate formulas for the piezoelectric membrane restrictor.

Findings

It has been found that the structural parameters, the membrane center deformation and the inlet and outlet pressures of the piezoelectric membrane restrictor have an effect on the static performance of the restrictor. The identified flow rate result of the piezoelectric membrane restrictor is consistent with the models.

Originality/value

The paper provides an accurate mathematical model of the piezoelectric membrane restrictor which can also be applied to other membrane restrictors.

Details

Industrial Lubrication and Tribology, vol. 68 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 22 March 2013

Xueyong Li, Changhou Lu, Rujing Xiao, Jianchuan Zhang and Jie Ding

The purpose of this paper is to present a novel image sensor technology for raised characters based on line structured‐light. It can convert raised character's three‐dimensional…

Abstract

Purpose

The purpose of this paper is to present a novel image sensor technology for raised characters based on line structured‐light. It can convert raised character's three‐dimensional (3D) features into image's grayscale levels.

Design/methodology/approach

The measurement principle and mathematical model are described. An experimental device is established and system parameters are calibrated. A grayscale conversion algorithm is proposed to convert the distortion of laser stripe to the grayscale intensity of image. The article also introduces a four‐factor method to assess the image quality of characters.

Findings

Experimental results show that the method can get high‐contrast images of raised characters that are conventionally low‐contrast with the background. Besides, the method does not need complicated calibration and mass computation, which makes the system structure simple and increases the speed of image acquisition.

Originality/value

The paper presents a novel image acquisition method for raised characters.

Details

Sensor Review, vol. 33 no. 2
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 15 November 2024

Dheeraj Lal Soni, Venkata Swamy Naidu Neigapula and Jagadish Jagadish

This paper aims to focus on the selection of an appropriate nature-inspired texture pattern for cutting tool tribological surface. The selection process uses the recognized skin…

Abstract

Purpose

This paper aims to focus on the selection of an appropriate nature-inspired texture pattern for cutting tool tribological surface. The selection process uses the recognized skin textures of different snakes scrolling on highly rough and projected surface conditions to analyze suitability of texture based on the texture geometry and machining conditions. The work also aims to propose a texture pattern selection process to incorporate on cutting tool tribological surface.

Design/methodology/approach

The selection of alternative nature-inspired texture patterns based on the texture pattern geometry and machining properties leads to a multi-criteria decision-making problem. Thirteen criteria are considered for selecting an appropriate texture pattern among 14 alternatives, i.e. nature-inspired texture patterns. In the present work, an integrated analytical hierarchy process (AHP)-TOPSIS, AHP-multi-objective optimization on the basis of ratio analysis (MOORA) and AHP-Vlse Kriterijumska Optimizacija Kompromisno Resenje (VIKOR) approaches have been proposed for the selection of an appropriate nature-inspired texture pattern. AHP is used for the formulation of decision-making matrix and criteria weight calculations and ranking of alternatives is done by three methods. Spearman’s correlation compared and found positive relations between rank assigned by methods. Experimental validation is done in Lathe for selected texture effects.

Findings

The texture parameters C-1 (Width of texture) and C-2 (Depth of texture) are found significant, while T-2 (Blended Krait) and T-6 (Banded Racer-1) texture is found optimal to generate on cutting tool surface.

Research limitations/implications

Only some nature-inspired texture patterns have been recognized before the selection; an infinite number of textures are available in nature. The size of the texture pattern is difficult to identify by the selection process because each texture pattern may have different effects on tribological surfaces.

Practical implications

The proposed selection methodology of nature-inspired texture patterns will help identify optimal texture geometry for specific tribological applications. The nature-inspired texture patterned tool has a significant impact on the cutting force and temperature due to its tribological effect on the cutting tool surface; it decreases the power required for machining. The machining characteristics like roughness are found to decrease by using nature-inspired texture patterned tools.

Social implications

Various nature-inspire texture studies to generate specific effects on the tribological surfaces may be started study for the surface of aircraft, ships, bearings, etc. Small and big fabrication industries may benefit by decreasing the cost of machining using nature-inspired texture-patterned tools. Research society will pay attention to nature’s inspiration.

Originality/value

Novel snake-skin-inspired texture patterns are recognized and hybrid MCDM methods are proposed to select optimal texture pattern. Proposed method used single time normalization to effectively rank the alternatives. The insights gained from this research can be extrapolated to address similar challenges in selecting nature-inspired textures for various applications.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2024-0163/

Details

Industrial Lubrication and Tribology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0036-8792

Keywords

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