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Article
Publication date: 21 June 2019

Alpesh H. Makwana and A.A. Shaikh

The maintenance of aircraft structure with lower cost is one of the prime concerns to regulatory authorities. The carbon fiber-reinforced polymer (CFRP) patches are widely used to…

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Abstract

Purpose

The maintenance of aircraft structure with lower cost is one of the prime concerns to regulatory authorities. The carbon fiber-reinforced polymer (CFRP) patches are widely used to repair the cracked structure. The demands and application of CFRP compel its price to increase in the near future. A distinct perspective of repairing the cracked aluminum panel with the hybrid composite patch is presented in this paper. The purpose of this paper is to propose an alternative patch material in the form of a hybrid composite patch which can provide economical repair solution.

Design/methodology/approach

The patch hybridization is performed by preparing the hybrid composite from tows of carbon fiber and glass fiber. Rule of hybrid mixture and modified Halpin–Tsai’s equation are used to evaluate the elastic constant. The stress intensity factor and interfacial stresses are determined using finite element analysis. The debonding initiation load is evaluated after testing under mode-I loading condition.

Findings

The hybrid composite patch has rendered the adequate performance for reduction of stress intensity in the cracked panel and control of interfacial stresses in the adhesive layer. The repair efficiency and repair durability of the composite patch repair was ensured by incorporation of the hybrid composite patch.

Originality/value

The studies involving patch hybridization for the application of composite patch repair are presently lacking. The influence of the patch stiffness, methodology to prepare the hybrid composite patch and effects of hybridization on the performance of composite patch repair is presented in this paper.

Details

International Journal of Structural Integrity, vol. 10 no. 6
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 25 February 2020

Alpesh H. Makwana and A.A. Shaikh

In this article, a novel hybrid composite patch consisting of unidirectional carbon fiber and glass fiber is considered for repair of the aircraft structure. The purpose of this…

Abstract

Purpose

In this article, a novel hybrid composite patch consisting of unidirectional carbon fiber and glass fiber is considered for repair of the aircraft structure. The purpose of this paper is to assess the performance of hybrid composite patch repair of cracked structure and propose an optimized solution to a designer for selection of the appropriate level of a parameter to ensure effective repair solution.

Design/methodology/approach

Elastic properties of the hybrid composites are estimated by micromechanical modeling. Performance of hybrid composite patch repair is evaluated by numerical analysis of stress intensity factor (SIF), shear stress, and peel stress. Design of experiment is used to determine responses for a different combination of design parameters. The second-order mathematical model is suggested for SIF and peel stress. Adequacy of the model is checked by ANOVA and used as a fitness function. Multiobjective optimization is carried out with a genetic algorithm to arrive at the optimal solution.

Findings

The hybrid composite patch has maintained equilibrium between the SIF reduction and rise of the peel stress. The repair efficiency and repair durability can be ensured by selection of an optimum value of volume fraction of glass fiber, applied stress, and adhesive thickness.

Originality/value

The composite patch with varying stiffness is realized by hybridization with different volume fraction of fibers. Analysis and identification of optimum parameter to reduce the SIF and peel stress for hybrid composite patch repair are presented in this article.

Details

Multidiscipline Modeling in Materials and Structures, vol. 16 no. 5
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 16 August 2019

Sai Krishna Chitturi, A.A. Shaikh and Alpesh H. Makwana

A growing response in the development of hybrid composites to conquer the deficiency of neat composites has provoked doing this work. Thermoplastic Polycarbonate material offers…

Abstract

Purpose

A growing response in the development of hybrid composites to conquer the deficiency of neat composites has provoked doing this work. Thermoplastic Polycarbonate material offers better impact toughness with low structural weight. There is a little/no information available over the selected sandwich hybrid composite prepared from woven E-Glass and polycarbonate sheet. The purpose of this paper is to understand the response of the novel hybrid structure under tensile, flexural, interlaminar shear and impact loading conditions.

Design/methodology/approach

The hand-layup technique is used for fabricating the hybrid composites in the laminate configuration. The hybrid composites are prepared with a total fiber content of 70 percent weight fractions. The effect of the percentage of reinforcement on mechanical properties is evaluated experimentally as per American society for testing materials standard test methods. The damaged mechanisms of failed samples and fractured surfaces are well analyzed using vision measuring system and scanning electron microscopy.

Findings

A decline in densities of hybrid composites up to 22.5 percent is noticed with reference to neat composite. An increase in impact toughness up to 40.73 percent is marked for hybrid laminates owing to the ductile nature of PC. Delamination is identified to be the major mode of failure apart from fiber fracture/pull-out, matrix cracking in all the static loading conditions.

Originality/value

The response of novel hybrid composite reported has been explored for the first time in this paper. The outcome of experimental work revealed that hybridization offered lightweight structures with improved transverse impact toughness as compared to conventional composite.

Details

International Journal of Structural Integrity, vol. 11 no. 1
Type: Research Article
ISSN: 1757-9864

Keywords

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