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Crack sensor based on RFID tag has become a research hotspot in the field of metal structural health monitoring for its significant benefit of passive wireless transmission. While in practice, crack location will impact the performance of crack depth-sensing tag. The purpose of this paper is to provide a method for reducing disturbance of crack location on crack depth-sensing tag.

The effect analysis of crack location on crack depth-sensing tag is presented first to find disturbance reason and disturbance law. On the basis of that, a miniaturized tag is proposed to improve the current distribution and reduce the disturbance introduced by crack location.

The degree of crack location disturbance is closely related to the current distribution in the coverage area of tag. Because sensing tag performs better when crack locates in the high current density area, miniaturization of sensing tag is exploited to expand the high current density area and make the area more symmetrical. The simulated and experimental results demonstrate that tag miniaturization can enhance the performance of crack depth-sensing tag.

This paper provides a method to enhance the performance of crack depth-sensing tag.

The skin and skeleton of aircraft are connected by adhesives or rivets to bear and transfer aerodynamic load. It is easy for crack and fracture damage to occur under the action of cyclic load, thus reducing aircraft bearing capacity/integrity and causing serious security risks. Therefore, it is particularly important that passive wireless radio frequency identification (RFID) sensors be used for the health monitoring of aircraft skin in its whole life cycle. This paper aims to investigate the influence of miniaturization on the coupling effect between RFID tag sensors.

Two groups of crack sensing systems based on RFID tags were designed. Gain and mutual impedance of sensor tags were analyzed via mode analysis. The reliability of crack detection of both sensing systems was compared using a preset experimental scheme.

Miniaturized antennas can reduce edge influence and the coupling effect. Gain and mutual impedance decrease with the increase in distance between dual tags. Backscatter power shows a decreasing trend and threshold power to activate tags in reader antenna increases. Results show that the miniaturization of size is more suitable for the application of multiple sensors.

By comparing two groups of sensing systems, the consistency of crack detection sensitivity is better when small tags are placed in parallel, which provides a theoretical basis for the application of small, passive and densely distributed crack sensors in the future.