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Article
Publication date: 30 May 2008

Sebastian Stopp, Thomas Wolff, Franz Irlinger and Tim Lueth

This paper aims to verify a new method for accurate part manufacturing using a 3D printer. In particular, the direction and position dependence of the printed results are to be…

4966

Abstract

Purpose

This paper aims to verify a new method for accurate part manufacturing using a 3D printer. In particular, the direction and position dependence of the printed results are to be verified within the building area. The results of the accomplished experiments are to be used for the computation of new printer adjustments.

Design/methodology/approach

Test cubes with a defined edge length were printed and measured afterwards. The test cubes were distributed thereby either over the entire building area or only for a small part of the building area. Next, the test cubes were measured and the differences between measured and desired values were used for adjustment of the printer parameter settings. Therefore, the “bleed compensation” settings were used.

Findings

The deviations depended strongly on the position in the building area of the printer. In dependence of the position and orientation, different deviations in the three dimensions of the printer coordinate system resulted. By a calibration of the printer parameters for a reduced part of the processed area, the print accuracy could be strongly increased. Afterward, the calibration the deviations could be reduced from 0.4 mm ±0.2 mm to under 0.04 mm ±0.03 mm.

Originality/value

The work shows the position and direction dependency of the 3D‐printer manufacturing accuracy. Furthermore, a calibration procedure for bleed compensation calibration is presented.

Details

Rapid Prototyping Journal, vol. 14 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 17 February 2022

Cho-Pei Jiang, Yung-Chang Cheng, Hong-Wei Lin, Yu-Lee Chang, Tim Pasang and Shyh-Yuan Lee

Polyetheretherketone (PEEK) is used to manufacture biomedical implants because it has a high strength-to-weight ratio and high strength and is biocompatible. However, the use of…

Abstract

Purpose

Polyetheretherketone (PEEK) is used to manufacture biomedical implants because it has a high strength-to-weight ratio and high strength and is biocompatible. However, the use of fused deposition modeling to print a PEEK results in low strength and crystallinity. This study aims to use the Taguchi method to optimize the printing factors to obtain the highest tensile strength of the printed PEEK object. The annealing effect on printed PEEK object and crystallinity are also investigated.

Design/methodology/approach

This study determines the printing factors including the printing speed, layer thickness, printing temperature and extrusion width. Taguchi experimental design with a L9 orthogonal array is used to print the tensile specimen and carried out the tensile test to compare the tensile strength and porosity. Analysis of variance (ANOVA) is used to determine the experimental error and to determine the optimization printing parameters to obtain the highest tensile strength. A multivariate linear regression analysis is used to obtain the linear regression equation for predicting the theoretical tensile strength. An X-ray analysis is achieved to evaluate the crystalline of printed object. The effect of annealing is investigated to improve the tensile strength of printed part. An intervertebral lumber device is printed to demonstrate the feasibility of the obtained optimization parameters for practical application.

Findings

Taguchi experiment designs nine sets of parameters to print the PEEK tensile specimen. The experimental results and the ANOVA present that the order in which the factors affect the tensile strength for printed PEEK parts is the layer thickness, the extrusion width, the printing speed and the printing temperature. The optimized printing parameters are a printing speed of 5 mm/s, a layer thickness of 0.1 mm, a printing temperature of 395 °C and an extrusion strand width of 0.44 mm. The average tensile strength of printed specimen with the optimized printing parameters is 91.48 MPa, which is slightly less than the theoretical predicted value of 94.34 MPa. After annealing, the tensile strength increases to 98.85 MPa, which is comparable to that for molded PEEK and the porosity decreases to 0.3 from 3.9%. X-ray diffraction results show that all printed and annealed specimens have a high degree of crystallinity. The printed intervertebral lumber device has ultimate compressive load of 13.42 kN.

Originality/value

The optimized printing parameters is suitable for low-price fused deposition modeling machine because it does not involve a table at high temperature and can print the PEEK object with high tensile strength and good crystalline. Annealing parameters offer a good solution for tensile strength improvement.

Details

Rapid Prototyping Journal, vol. 28 no. 7
Type: Research Article
ISSN: 1355-2546

Keywords

Open Access
Article
Publication date: 15 July 2019

Per Kristensson

The purpose of this paper is to propose a framework for understanding, predicting and analyzing how future service technologies can lead to value co-creation at different stages…

7275

Abstract

Purpose

The purpose of this paper is to propose a framework for understanding, predicting and analyzing how future service technologies can lead to value co-creation at different stages of a value chain.

Design/methodology/approach

For organizations, future service technologies are growing in importance and will become a crucial means to survival. It is clear that future service technologies will increase the opportunity to reduce costs and create efficiency, but it is not equally clear how future service technologies enable value creation for customers and users. On this premise, the study proposes a conceptual framework.

Findings

The framework illustrates how future service technologies can lead to value creation for customers. The paper also portrays opportunities and potential pitfalls with future service technologies for organizations.

Originality/value

Several researchers are focusing on innovative technologies. Many business companies are talking about how to implement them and increase their profit. However, less attention is devoted to the ways in which future service technologies will lead to benefits and the experience of service for customers and users using them. This paper represents an original attempt to illustrate that.

Details

Journal of Services Marketing, vol. 33 no. 4
Type: Research Article
ISSN: 0887-6045

Keywords

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