Sajjad Beigmoradi and Mehrdad Vahdati
The purpose of this paper is to investigate the effect of a vibratory bed, as an assistant agent, on the improvement of the drag finishing process. The dynamics and kinematic of…
Abstract
Purpose
The purpose of this paper is to investigate the effect of a vibratory bed, as an assistant agent, on the improvement of the drag finishing process. The dynamics and kinematic of the process were surveyed in microscale for different frequencies and amplitudes and the results were compared to the basic process.
Design/methodology/approach
The discrete element tool was used to find out the effect of the vibratory bed on the drag finishing process. To this end, the Hertz-Mindlin model was used to investigate the contact of abrasive particles and workpiece. At the first stage, the numerical model was validated with the experimental results, and then the effect of different parameters on the finishing process was evaluated and compared with the basic case.
Findings
The chosen numerical model was in good agreement with the results measured in the previous literature. Moreover, the results show that not only vibrated bed enhances the contacts of abrasive particles to the workpiece, but it also increases the uniformity of the finished surface.
Originality/value
In comparison to the experiments, the discrete element technique consumes lower cost and time to estimate the optimum conditions of the finishing process, as well as it provides a good understanding of this phenomenon on the micro-scale.
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Mina Kohansal Vajargah and Reza Ansari
The paper aims to presents a numerical analysis of free vibration of micromorphic structures subjected to various boundary conditions.
Abstract
Purpose
The paper aims to presents a numerical analysis of free vibration of micromorphic structures subjected to various boundary conditions.
Design/methodology/approach
To accomplish this objective, first, a two-dimensional (2D) micromorphic formulation is presented and the matrix representation of this formulation is given. Then, two size-dependent quadrilateral and triangular elements are developed within the commercial finite element software ABAQUS. User element subroutine (UEL) is used to implement the micromorphic elements. These non-classical elements are capable of capturing the micro-structure effects by considering the micro-motion of materials. The effects of the side length-to-length scale parameter ratio and boundary conditions on the vibration behavior of 2D micro-structures are discussed in detail. The reliability of the present finite element method (FEM) is confirmed by the convergence studies and the obtained results are validated with the results available in the literature. Also, the results of micromorphic theory (MMT) are compared with those of micropolar and classical elasticity theories.
Findings
The study found that the size effect becomes very significant when the side length of micro-structures is close to the length scale parameter.
Originality/value
The study is to analyze the free vibrations of 2D micro-structures based on MMT; to develop a 2D formulation for micromorphic continua within ABAQUS; to propose quadrilateral and triangular micromorphic elements using UEL and to investigate size effects on the vibrational behavior of micro-structures with various geometries.
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M. Vahdati and M. Imregun
Presents a finite element/volume method for non‐linear aeroelasticity analyses of turbomachinery blades. The method uses an Arbitrary Lagrangian‐Eulerian (ALE) kinematical…
Abstract
Presents a finite element/volume method for non‐linear aeroelasticity analyses of turbomachinery blades. The method uses an Arbitrary Lagrangian‐Eulerian (ALE) kinematical description of the fluid domain, in which the grid points can be displaced independently of the fluid motion. In addition, it employs an iterative implicit formulation similar to that of the Implicit‐continuous Eulerian (ICE) technique, making it applicable to flows at all speeds. A deforming mesh capability that can move the grid to conform continuously to the instantaneous shape of an aeroelastically deforming body without excessive distortion is also included in the algorithm. The unsteady aerodynamic loads are obtained using inviscid Euler equations. The model for the solid is general and can accommodate any spatial or modal representation of the structure. Determines the flutter stability of the system by studying the aeroelastic time response histories which are obtained by integration of the coupled equations of motion for both the fluid and the structure. Develops and demonstrates in 2D the formulation, which includes several corrections for better numerical stability. The cases studied include NACA64A006 and NACA0012 aerofoils and the EPFL Configuration 4 cascade. Finds the results from the numerical indicate good overall agreement with other published work and hence demonstrates the suitability of an ICED‐ALE formulation for turbomachinery applications.
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Pawan Bishnoi and Pankaj Chandna
This present research aims to identify the optimum process parameters for enhancing geometric accuracy in single-point incremental forming of aviation-grade superalloy 625.
Abstract
Purpose
This present research aims to identify the optimum process parameters for enhancing geometric accuracy in single-point incremental forming of aviation-grade superalloy 625.
Design/methodology/approach
The geometric accuracy has been measured in terms of half-cone-angle, concentricity, roundness and wall-straightness errors. The Taguchi Orthogonal-Array L9 with desirability-function-analysis has been used to achieve improved accuracy.
Findings
To achieve maximum geometric accuracy, the optimum setting having a tooltip diameter of 10 mm, a step-size of 0.2 mm and a tool rotation speed (TRS) of 900 RPM has been derived. With this setting, the half-cone-angle accuracy increases by 42.96%, the concentricity errors decrease by 47.36%, the roundness errors decline by 45.2% and the wall straightness errors reduce by 1.06%.
Practical implications
Superalloy 625 is a widespread nickel-based alloy, finding enormous applications in aerospace, marine and chemical industries.
Originality/value
It has been recommended to increase TRS, reduce step-size and use moderate size tooltip diameter to enhance geometric accuracy. Step-size has been found to be the governing parameter among all the parameters.
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C.J. Visser, A.G. Malan and J.P. Meyer
The purpose of this paper is to focus on modeling buoyancy driven viscous flow and heat transfer through saturated packed pebble‐beds via a set of homogeneous volume‐averaged…
Abstract
Purpose
The purpose of this paper is to focus on modeling buoyancy driven viscous flow and heat transfer through saturated packed pebble‐beds via a set of homogeneous volume‐averaged conservation equations in which local thermal disequilibrium is accounted for.
Design/methodology/approach
The local thermal disequilibrium accounted for refers to the solid and liquid phases differing in temperature in a volume‐averaged sense, which is modeled by describing each phase with its own governing equation. The partial differential equations are discretized and solved via a vertex‐centered edge‐based dual‐mesh finite volume algorithm. A compact stencil is used for viscous terms, as this offers improved accuracy compared to the standard finite volume formulation. A locally preconditioned artificial compressibility solution strategy is employed to deal with pressure incompressibility, whilst stabilisation is achieved via a scalar‐valued artificial dissipation scheme.
Findings
The developed technology is demonstrated via the solution of natural convective flow inside a heated porous axisymmetric cavity. Predicted results were in general within 10 per cent of experimental measurements.
Originality/value
This is the first instance in which both artificial compressibility and artificial dissipation is employed to model flow through saturated porous materials.
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Yu Hu, Hailang Zhang and Gengqi Wang
This paper aims to investigate the mechanisms lying behind the cycloidal rotor under hovering status.
Abstract
Purpose
This paper aims to investigate the mechanisms lying behind the cycloidal rotor under hovering status.
Design/methodology/approach
Experiments were conducted to validate the numerical simulation results. The simulations were based on unsteady Reynolds-averaged Navier–Stokes (URANS) equations solver and the sliding mesh technique was used to model the blade motion. 2D and 2.5D simulations were made to investigate the 3D effects of turbulence. The effects of pressure and viscosity were compared to study the significance of the blade motion on force generation.
Findings
The 2.5D numerical simulation cannot produce more accurate results than the 2D counterpart. The pitching motion of the blade results in dynamic stall. The dynamic stall vortices induce parallel blade vortex interaction (BVI) upon downstream blades. The interactions between the blades delay the stall of the blade which is beneficial to the thrust generation. The blade pitching motion is the dominant contributor to the force generation and the turbulence is the secondary. Strong downwash in the rotor cage varied the inflow velocity as well as the effective angle of attack (AOA) of the blade.
Practical implications
Cycloidal rotor is a propulsion device that can provide omni-directional vectored thrust with high efficiency and low noise. To understand the mechanisms lying behind the cycloidal rotor helps the authors to design efficient cycloidal rotors for aircraft.
Originality/value
The authors discovered that the blade pitching motion plays primary role in force generation. The effects of the dynamic stall and BVI were studied. The reason why cycloidal rotor can be more efficient was discussed.
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Y.M. Xie and G.P. Steven
The structural optimization presented in this paper is based on anevolutionary procedure, developed recently, in which the low stressed part ofa structure is removed from the…
Abstract
The structural optimization presented in this paper is based on an evolutionary procedure, developed recently, in which the low stressed part of a structure is removed from the structure step‐by‐step until an optimal design is obtained. Various tests have shown the effectiveness of this evolutionary procedure. The purpose of this paper is to present applications of such an evolutionary procedure to the optimal design of structures with multiple load cases or with a traffic (moving) load.
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A. Selman, E. Hinton and W. Atamaz‐Sibai
An adaptive mesh refinement procedure is used in static plate bending finite element analysis to study the edge effects in Mindlin—Reissner plates.
Abstract
An adaptive mesh refinement procedure is used in static plate bending finite element analysis to study the edge effects in Mindlin—Reissner plates.
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This paper presents a new 9 DOF triangular element for plate bending. It is an analytically integrated improved version of the simplest member in the hierarchy of numerically…
Abstract
This paper presents a new 9 DOF triangular element for plate bending. It is an analytically integrated improved version of the simplest member in the hierarchy of numerically integrated elements. These elements have been based on the so‐called Hybrid—Trefftz model (HT), a recently developed hybrid model associated with enforcing interelement continuity on locally based displacement fields chosen such that they a priori verify the Lagrange plate equation over the element. In the process of development of the element stiffness matrix in a standard HT model, one has to invert the so‐called natural stiffness matrix, a 7 × 7 matrix associated with the expression of the strain energy in terms of the Trefftz's functions of the element. The inversion of this fully populated matrix represents the most expensive part of the calculation of the element. The basic improvement of the standard Hybrid—Trefftz 9 DOF triangle consists in replacing the original Trefftz's functions by new ones which are energy orthogonal and consequently, result in a diagonal natural stiffness matrix. This not only alleviates considerably the computer cost, but also significantly simplifies the algebra making analytical integrations possible. The practical efficiency of the new element which passes the patch test is demonstrated through numerical examples including the difficult simply supported skew plate problem with a strong singularity at its 150° obtuse corner.
Presents a simple adaptive a priori mesh refinement scheme, capable of fitting the finite element mesh to a curved surface at any degree of accuracy with cost control. The…
Abstract
Presents a simple adaptive a priori mesh refinement scheme, capable of fitting the finite element mesh to a curved surface at any degree of accuracy with cost control. The technique is based on the geometry of the surface and relies on the possibility of defining a projection operator in the proximity of the surface itself. It is applied here to curved shells, though it will be seen that it can be easily extended, with the due adjustments, to cope with other situations. Includes simple examples to show the applicability and performance of the method.