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This study aims to investigate the performance of filament-based material extrusion additive manufacturing (MEX), combined with debinding and sintering, as a novel approach to manufacturing ceramic components.

A commercial ZrO₂ filament was selected and analysed by infra-red (IR) spectroscopy, rheology and thermo-gravimetry. The influence of the print parameters (layer thickness, flow rate multiplier, printing speed) and sintering cycle were investigated to define a suitable printing and sintering strategy. Biaxial flexure tests were applied on sintered discs realised with optimised printing strategies, and the results were analysed via Weibull statistics to evaluate the mechanical properties of printed components. The hardness and thermal conductivity of sintered components were also tested.

Layer thickness and flow rate multiplier of the printing process were proved to have significant effect on the density of as-printed parts. Optimised samples display a sintered density >99% of the theoretical density, 20% linear sintering shrinkage, a characteristic flexural strength of 871 MPa with a Weibull modulus of 4.9, a Vickers hardness of 12.90 ± 0.3 GPa and a thermal conductivity of 3.62 W/mK. Gyroids were printed for demonstration purposes.

To the best of the authors’ knowledge, this work is the first to apply biaxial flexure tests and Weibull statistics to additively manufactured MEX zirconia components, hence providing comparable results to other additive technologies. Moreover, fractography analysis builds the connection between printing defects and the fracture mechanism of bending. This study also provides guidelines for fabricating high-density zirconia components with MEX.

The purpose of this paper is to compare different powder metallurgy (PM) processes to produce ceramic parts through additive manufacturing (AM). This creates the potential to rapidly shape ceramic parts with an almost unlimited shape freedom. In this paper, alumina (Al₂O₃) parts are produced, as Al₂O₃ is currently the most commonly used ceramic material for technical applications.

Variants of the following PM route, with indirect selective laser sintering (indirect SLS) as the AM shaping step, are explored to produce ceramic parts: powder synthesis, indirect SLS, binder removal and furnace sintering and alternative densification steps.

Freeform-shaped Al₂O₃ parts with densities up to approximately 90 per cent are obtained.

The resulting Al₂O₃ parts contain inter-agglomerate pores. To produce higher-quality ceramic parts through indirect SLS, these pores should be avoided or eliminated.

The research is innovative in many ways. First, composite powders are produced using different powder production methods, such as temperature-induced phase separation and dispersion polymerization. Second, four different binder materials are investigated: polyamide (nylon-12), polystyrene, polypropylene and a carnauba wax – low-density polyethylene combination. Further, to produce ceramic parts with increased density, the following densification techniques are investigated as additional steps of the PM process: laser remelting, isostatic pressing and infiltration.

Environmental protection regulations are becoming increasingly strict. Using water instead of a hydraulic mineral or biodegradable oil in power‐control hydraulic systems is a very positive step towards complying with these regulations. Since water hydraulics has many specifics, primarily related to lower viscosity and lubricity of water compared to oil, which greatly affects the leakage, and even more the friction and wear in these systems, a dedicated test rig is required for performing research with the real‐scale components. The purpose of this paper is to present some preliminary representative results on dynamic responses of the two hydraulic circuits with and without a mass load.

The paper presents the newly developed dedicated test rig and its dynamic characteristics when used with water and oil as hydraulic fluid. Hydraulic pressures and motions of spool and piston in the two different fluids were of special interest.

The results clearly show their dependence on friction properties of selected materials in different hydraulic fluids. While the oil valve worked perfectly, water valve has some irregularity, linked with the small gap, the shape irregularity, the surface roughness and the poorer lubrication conditions in the water hydraulics compared to the oil system.

The observed irregularity of the movement of the spool in the water hydraulic valve has almost no influence on the movement of the piston rod of the water cylinder, which is a very promising result for future research on water hydraulics.