Fei Zong, Zhi‐jie Wang, Yan‐bo Xu, Ji‐yong Niu and Han‐min Zhang
The purpose of this paper was to attempt to confirm the root cause of unstable stitch pull strength in PQFN package and propose some permanent solutions for it.
Abstract
Purpose
The purpose of this paper was to attempt to confirm the root cause of unstable stitch pull strength in PQFN package and propose some permanent solutions for it.
Design/methodology/approach
A screen experiment was designed to find the key process out of the manufacturing flow; a non‐destructive detaching method and cross section polishing were used to inspect the bond integrity; Auger analysis assisted with argon ion sputter was tried to confirm the contamination; finally the manufacturing processes were redesigned to prevent the contamination.
Findings
Some first aids of process optimization got little improvement; the screen experiment of processes found solder die bonding was the one resulted into a poor bond integrity which was demonstrated by non‐destructive detaching method and cross section inspection; Auger analysis assisted with argon ion sputter detected that there was a tin layer thicker than 20 nm coated on the bonding surface and the wire bondability of gold wire on this tin coating was poor; the lead frame was redesigned to prevent the wetting and flowing of tin and got a perfect performance.
Research limitations/implications
Because of the limitation of time and resources, the proposed solutions for this issue could be studied more deeply.
Originality/value
This paper set up an example how to find out the root cause from the complex manufacturing process flow and put forward a quick solution accordingly for the issue.
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Hanmin Zhang, Ming Hu, Fei Zong, Baoguan Yin, Denghong Ye, Qingchun He and Zhijie Wang
– The purpose of this paper was to attempt to confirm the root cause of wafer damage issue by heavy Al wire wedge bonding and propose some permanent solutions for it.
Abstract
Purpose
The purpose of this paper was to attempt to confirm the root cause of wafer damage issue by heavy Al wire wedge bonding and propose some permanent solutions for it.
Design/methodology/approach
The infra red–optical beam-induced resistance change (IR-OBIRCH) analysis defines the position of an abnormal hotspot. A cross section and an scanning electron microscope (SEM) confirmed the wafer damage issue and its position. Based on the position of wafer damage, the wedge tool with different life and Al buildup was checked found to be on the wedge tool. Finite element analysis (FEA) modeling analysis and simulation experiment guarantee the Al buildup, and low wedge deformation thickness (WDT) can cause the wafer damage issue. Finally, design of experiment (DOE) experiments are designed to optimize wedge tool dimension and wedge-bond parameters to eliminate wafer damage issue.
Findings
Wafer damage issue caused the Vpwr-OUTPUT leakage issue by IR-OBIRCH analysis. Al buildup was found on wedge tool with different life and its size gets larger along with the increase in wedge tool life. Low WDT and bigger Al buildup can cause the wafer damage. Designing new wedge tool and parameters optimization can increase WDT.
Research limitations/implications
Because of the limitation of time and resources, finite element method (FEM) modeling and wedge tool dimension could not be studied more deeply.
Originality/value
This paper sets an example on how to find out the root cause of wafer damage by a step-by-step analysis and put forward a quick solution accordingly for the issue.
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Jian‐Qiang Hu, Xin‐Lin Wang, Ge‐Lin Dai, Yi‐Wei Fei, Xian‐Yong Wei and Zhi‐Min Zong
Molybdenum dithiocarbamate (MoDDC) has good antiwear and friction‐reducing properties in lubricants, and can be protected against thermo‐oxidative degradation. However…
Abstract
Purpose
Molybdenum dithiocarbamate (MoDDC) has good antiwear and friction‐reducing properties in lubricants, and can be protected against thermo‐oxidative degradation. However, MoDDC‐containing lubricants may lose their ability to reduce friction over time, which may result from its concentration in oils below a critical concentration owing to oxidative degradation of MoDDC. Thus, in order to enhance the durability of the low friction performance of MoDDC, the paper aims to investigate good synergistic antioxidants with MoDDC.
Design/methodology/approach
The antioxidation properties of molybdenum dialkyldithiocarbamate (M 807) – and p,p‐dioctyldiphenylalmine (V 81) – or mixed octylated and butylated diphenylalmines (V 961)‐containing poly‐α‐olefin (PAO)‐derived lubricants were evaluated by differential scanning calorimetry (DSC) and modified penn state micro‐oxidation test (PMOT). DSC test measures incipient oxidation temperature (OT) and oxidation induction time (IT) of the lubricant at high temperatures and the oxidation stability of oil weight loss is measured by PMOT. Moreover, the oxidized samples were analyzed by Fourier transform infrared (FTIR) and electron spin resonance (ESR).
Findings
A DSC test shows that OT and IT of V 81‐ or V 961‐containing PAO were improved significantly by M 807 addition. A PMOT indicates that when combining with V 81 antioxidants, M 807 can also effectively reduce the increase in weight loss of PAO and deposits formed in oils. These results suggest that the M 807 shows a good antioxidative synergism with alkylated diphenylamine antioxidants. In addition, FTIR results from a PMOT confirm that the addition of M 807 can significantly enhance the oxidation IT of oils containing V 81 and inhibit formation of oxidation products including carbonyl bonds or hydroxyl group. ESR analysis from a PMOT indicates that M 807 may form stable radicals with arylamine by the coordination effect.
Originality/value
This paper provides simple and quick methods to evaluate synergistic antioxidation properties between different types of additives, and a mechanism of the inhibition involving a synergy was proposed. They can offer practical help in industrial applications and to an individual starting out on an academic career.
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Yuze Shang, Fei Liu, Ping Qin, Zhizhong Guo and Zhe Li
The goal of this research is to develop a dynamic step path planning algorithm based on the rapidly exploring random tree (RRT) algorithm that combines Q-learning with the…
Abstract
Purpose
The goal of this research is to develop a dynamic step path planning algorithm based on the rapidly exploring random tree (RRT) algorithm that combines Q-learning with the Gaussian distribution of obstacles. A route for autonomous vehicles may be swiftly created using this algorithm.
Design/methodology/approach
The path planning issue is divided into three key steps by the authors. First, the tree expansion is sped up by the dynamic step size using a combination of Q-learning and the Gaussian distribution of obstacles. The invalid nodes are then removed from the initially created pathways using bidirectional pruning. B-splines are then employed to smooth the predicted pathways.
Findings
The algorithm is validated using simulations on straight and curved highways, respectively. The results show that the approach can provide a smooth, safe route that complies with vehicle motion laws.
Originality/value
An improved RRT algorithm based on Q-learning and obstacle Gaussian distribution (QGD-RRT) is proposed for the path planning of self-driving vehicles. Unlike previous methods, the authors use Q-learning to steer the tree's development direction. After that, the step size is dynamically altered following the density of the obstacle distribution to produce the initial path rapidly and cut down on planning time even further. In the aim to provide a smooth and secure path that complies with the vehicle kinematic and dynamical restrictions, the path is lastly optimized using an enhanced bidirectional pruning technique.
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To obtain an understanding of the disposition of Chinese agriculture.
Abstract
Purpose
To obtain an understanding of the disposition of Chinese agriculture.
Design/methodology/approach
By applying econometric methods to make a narrow assessment on several productive factors in Chinese agriculture covering most of the era of Reforms and openness, a picture portraying the traits of Chinese rural society is provided. The author delves deep into the foundations of econometric as well as western society to draw comparisons between Occidental and oriental society.
Findings
Unlike the widely held view that implicitly identifies the basis of studies in Chinese economical development with that in western nations, the presented idea illuminates the intrinsic “upper‐hand” disposition of Chinese rural society, which has so far practically made China tread a path different from that in western society.
Research limitations/implications
Since the paper deals with the whole picture of Chinese agriculture, it presumably may cause partial loss of accuracy in econometric calculations.
Practical implications
It provides a fresh yet in‐depth idea for western researchers.
Originality/value
The paper breaks fresh ground in Chinese study and economic theory for researchers who are confused with the intricacy of the Chinese agricultural economy.
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Fu Lai Tony Yu and Diana S. Kwan
The purpose of this paper is to explain the miraculous rise of the mobile phone industry in China in particular and China’s impressive industrial growth in recent decades in…
Abstract
Purpose
The purpose of this paper is to explain the miraculous rise of the mobile phone industry in China in particular and China’s impressive industrial growth in recent decades in general.
Design/methodology/approach
This paper uses qualitative or story-telling approach for empirical analysis. Specifically, it uses case studies to illustrate the authors’ arguments.
Findings
Utilizing the theory of imitative strategies of latecomer firms and I.M. Kirzner’s concept of entrepreneurial alertness, this paper argues that adaptive entrepreneurs in China’s phone industry survive by being alert to profit opportunities, flexible and adaptable to the changing environments. With limited resources and low technological capabilities at the beginning, Chinese phone makers conduct replication via reverse engineering. Through entrepreneurial learning and imitation, they are able to make indigenous or incremental innovation. The modified models with functions compatible to different groups of consumers and sold at low prices are able to penetrate the low-end markets in the Third World nations.
Practical implications
The authors’ explanation on the success of China’s mobile phone industry sheds light on broader China’s industrial growth as a result of economic reform.
Originality/value
Most studies on China’s mobile phone industry focus on technological analysis, without acknowledging the role of entrepreneurship. This study fills the gap.
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Faheem Gul Gilal, Naeem Gul Gilal, Luis F. Martinez and Rukhsana Gul Gilal
This paper aims to explore whether brand corporate social responsibility (CSR) initiatives increase consumers’ happiness via a mediating mechanism of emotional brand attachment…
Abstract
Purpose
This paper aims to explore whether brand corporate social responsibility (CSR) initiatives increase consumers’ happiness via a mediating mechanism of emotional brand attachment and to examine how brand CSR’s effect may be moderated by CSR fit (e.g. CSR-brand fit vs misfit) and sense of relatedness (e.g. low vs high).
Design/methodology/approach
A series of six studies (including the one that is available online), combining field and experimental data, were conducted to test the hypothesized relationships.
Findings
Results support the hypothesis that brand CSR initiatives make consumers happy by increasing their attachment to the brand (Studies 1 and 2). This effect is strengthened both directly and indirectly through emotional attachment when brands engage in CSR fit activities (Study 3), but it is weakened when brands engage in CSR misfit activities (Study 4). Furthermore, the effect is more pronounced when brands choose CSR activities that have a high sense of relatedness, and it is eliminated when brands use CSR activities with a low sense of relatedness (Study 5). Finally, the results indicate that when brand CSR programs make consumers happy, they become more likely to purchase, spread positive word of mouth and pay a premium (Study 6).
Originality/value
This research has several major implications for business-to-consumer companies that are unsure about the value of brand CSR initiatives, want to make consumers happy but are unsure which CSR strategies to focus on and/or have decided to launch CSR initiatives but lack guidance on the specific strategies relevant to their desired performance outcomes.
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Xudong He, GuangYi Yang, E. Yang, Moli Zhang, Dan Luo, Jingjian Liu, Chongnan Zhao, Qinhua Chen and Fengying Ran
Based on DNase I and reduced graphene oxide (rGO)-magnetic silicon microspheres (MNPS), a highly sensitive and selective fluorescent probe for the detection of PD-L1 was developed.
Abstract
Purpose
Based on DNase I and reduced graphene oxide (rGO)-magnetic silicon microspheres (MNPS), a highly sensitive and selective fluorescent probe for the detection of PD-L1 was developed.
Design/methodology/approach
Here °C we present a feasibility of biosensor to detection of PD-L1 in lung tumors plasma. In the absence of PD-L1°C the PD-L1 aptamer is absorbed on the surface of graphene oxide modified magnetic nanoparticles °8rGO-MNPS°9 and leading to effective fluorescence quenching. Upon adding PD-L1°C the aptamer sequences could be specifically recognized by PD-L1 and the aptamer/PD-L1 complex is formed°C resulting in the recovery of quenched fluorescence.
Findings
This sensor can detect PD-L1 with a linear range from 100 pg mL−1 to 100 ng mL−1, and a detection limit of 10 pg•m−1 was achieved.
Originality/value
This method provides an easy and sensitive method for the detection of PD-L1 and will be beneficial to the early diagnosis and prognosis of tumors.
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Hui Yuen Peng, Mutharasu Devarajan, Teik Toon Lee and David Lacey
The purpose of this paper is to investigate the efficiencies of argon (Ar), oxygen (O2) and O2 followed by Ar (O2→Ar) plasma treatments in terms of contaminant removal and wire…
Abstract
Purpose
The purpose of this paper is to investigate the efficiencies of argon (Ar), oxygen (O2) and O2 followed by Ar (O2→Ar) plasma treatments in terms of contaminant removal and wire bond interfacial adhesion improvement. The aim of this study is to resolve the “lifted ball bond” issue, which is one of the critical reliability checkpoints for light emitting diodes (LEDs) in automotive applications.
Design/methodology/approach
Ar, O2 and O2→Ar plasma treatments were applied to LED chip bond pad prior to wire bonding process with different treatment durations. Various surface characterization methods and contact angle measurement were then used to characterize the surface properties of these chip bond pads. To validate the improvements of Ar, O2 and O2→Ar plasma treatments to the wire bond interfacial adhesion, the chip bond pads were wire bonded and examined with a ball shear test. Moreover, the contact resistance of the wire bond interfaces was also measured by using four-point probe electrical measurements to complement the interfacial adhesion validation.
Findings
Surface characterization results show that O2→Ar plasma treatment was able to remove the contaminant while maintaining relatively low oxygen impurity content on the bond pad surface after the treatment and was more effective as compared with the O2 and Ar plasma treatments. However, O2→Ar plasma treatment also simultaneously reduced high-polarity bonds on the chip bond pad, leading to a lower surface free energy than that with the O2 plasma treatment. Ball shear test and contact resistance results showed that wire bond interfacial adhesion improvement after the O2→Ar plasma treatment is lower than that with the O2 plasma treatment, although it has the highest efficiency in surface contaminant removal.
Originality/value
To resolve “lifted ball bond” issue, optimization of plasma gas composition ratios and parameters for respective Ar and O2 plasma treatments has been widely reported in many literatures; however, the O2→Ar plasma treatment is still rarely focused. Moreover, the observation that wire bond interfacial adhesion improvement after O2→Ar plasma treatment is lower than that with the O2 plasma treatment although it has the highest efficiency in surface contaminant removal also has not been reported on similar studies elsewhere.
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Rishi Parvanda and Prateek Kala
Three-dimensional (3D) casting means using additive manufacturing (AM) techniques to print the mould for casting the cast tool. The printed mould, however, should be checked for…
Abstract
Purpose
Three-dimensional (3D) casting means using additive manufacturing (AM) techniques to print the mould for casting the cast tool. The printed mould, however, should be checked for its dimensional accuracy. 3D scanning can be used for the same. The purpose of this study is to combine the different AM techniques for 3D casting with 3D scanning to produce parts with close tolerance for preparing electrical discharge machining (EDM) electrodes.
Design/methodology/approach
The four processes, namely, stereolithography, selective laser sintering, fused deposition modelling and vacuum casting, are used to print the casting mould. The mould is designed in two halves, assembled to form a complete mould. The mould is 3D scanned in two stages: before and after using it as a casting mould. The mould's average and maximum dimensional deviations are calculated using 3D-scanned results. The eutectic Sn-Bi alloy is cast in the mould. The surface roughness of the mould and the cast tool are measured.
Findings
The cast tool is selected from the four processes in terms of dimensional accuracy and surface finish. The same is electroplated with copper. The microstructure of the cast tool (low-melting-point alloy) and deposited copper is analysed using a scanning electron microscope. Energy dispersive spectroscopy and X-ray diffraction techniques are used to verify the composition of the cast and coated alloy. The electroplated tool is finally tested on the EDM setup. The material removal rate and tool wear are measured. The performance is compared with a solid copper tool. The free-form customised EDM mould is also prepared, and the profile is cast out. The same is tested on the EDM. Thus, the developed path can be successfully used for rapid tooling applications.
Originality/value
The eutectic composition of Sn-Bi is cast in the 3D-printed mould using different AM techniques combined with 3D scanning quality to check its feasibility as an EDM electrode, which is a novel work and has not been done previously.