Chhabi Ram Matawale, Saurav Datta and S.S. Mahapatra
In today’s ever-changing global business environment, successful survival of manufacturing firms/production units depends on the extent of fulfillment of dynamic customers’…
Abstract
Purpose
In today’s ever-changing global business environment, successful survival of manufacturing firms/production units depends on the extent of fulfillment of dynamic customers’ demands. Appropriate supply chain strategy is of vital concern in this context. Lean principles correspond to zero inventory level; whereas, agile concepts motivate safety inventory to face and withstand in turbulent market conditions. The leagile paradigm is gaining prime importance in the contemporary scenario which includes salient features of both leanness and agility. While lean strategy affords markets with predictable demand, low variety and long product life cycle; agility performs best in a volatile environment with high variety, mass-customization and short product life cycle. Successful implementation of leagile concept requires evaluation of the total performance metric and development of a route map for integrating lean production and agile supply in the total supply chain. To this end, the purpose of this paper is to propose a leagility evaluation framework using fuzzy logic.
Design/methodology/approach
A structured framework consisting of leagile capabilities/attributes as well as criterions has been explored to assess an overall leagility index, for a case enterprise and the data, obtained thereof, has been analyzed. Future opportunities toward improving leagility degree have been identified as well. This paper proposes a Fuzzy Overall Performance Index to assess the combined agility and leanness measure (leagility) of the organizational supply chain.
Findings
The proposed method has been found fruitful from managerial implication viewpoint.
Originality/value
This paper aimed to present an integrated fuzzy-based performance appraisement module in an organizational leagile supply chain. This evaluation module helps to assess existing organizational leagility degree; it can be considered as a ready reference to compare performance of different leagile organization (running under similar supply chain architecture) and to benchmark candidate leagile enterprises; so that best practices can be transmitted to the less-performing organizations. Moreover, there is scope to identify ill-performing areas (barriers of leagility) which require special managerial attention for future improvement.
Details
Keywords
Chhabi Ram Matawale, Saurav Datta and Siba Sankar Mahapatra
Lean manufacturing is a production practice that considers the expenditure of resources for any goal other than the creation of value for the end customer to be wasteful, and thus…
Abstract
Purpose
Lean manufacturing is a production practice that considers the expenditure of resources for any goal other than the creation of value for the end customer to be wasteful, and thus a target for elimination. In today's competitive global marketplace the concept of lean manufacturing has gained vital consciousness to all manufacturing sectors, their supply chains and hence a logical measurement index system is indeed required in implementing leanness in practice. The paper aims to discuss these issues.
Design/methodology/approach
The present work exhibits an efficient grey-based leanness assessment system using concept of grey numbers theory.
Findings
Such leanness estimation can help the enterprises to assess their existing leanness level; can compare different industries who are adapting this lean concept. The methodology described here has been found fruitful while applying for a particular industry, in India, as a case study.
Originality/value
Lean extent evaluation module (lean index appraisement system) exploring grey numbers theory is quite new and not documented in literature before.
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Keywords
Chhabi Ram Matawale, Saurav Datta and Siba Sankar Mahapatra
Lean manufacturing is an operational strategy oriented toward achieving the shortest possible cycle time by eliminating waste. It is derived from the Toyota Production System and…
Abstract
Purpose
Lean manufacturing is an operational strategy oriented toward achieving the shortest possible cycle time by eliminating waste. It is derived from the Toyota Production System and its key thrust is to increase the value-added work by eliminating waste and reducing incidental work. In today's competitive global marketplace, the concept of lean manufacturing has gained vital consciousness to all manufacturing sectors, their supply chains, and hence a logical measurement index system is indeed required in implementing leanness in practice. Such leanness estimation can help the enterprises to assess their existing leanness level and can compare different industries who are adapting this lean concept. The paper aims to discuss these issues.
Design/methodology/approach
The present work exhibits an efficient fuzzy-based leanness assessment system using generalized interval-valued (IV) trapezoidal fuzzy numbers set. The concept of “degree of similarity” between two IV fuzzy numbers has been explored here to identify ill-performing areas towards lean achievement.
Findings
The methodology described here has been found fruitful while applying for a particular industry, in India, as a case study. Apart from estimating overall lean performance metric, the model presented here can identify ill-performing areas towards lean achievement.
Originality/value
The major contributions of this work have been summarized as follows: development and implementation of an efficient decision-making procedural hierarchy to support leanness extent evaluation. An overall lean performance index evaluation platform has been introduced. Concept of generalized IV trapezoidal fuzzy numbers has been efficiently explored to facilitate this decision-making. The appraisement index system has been extended with the capability to search ill-performing areas which require future progress.
Details
Keywords
Chhabi Ram Matawale, Saurav Datta and Siba Sankar Mahapatra
The purpose of this study is to provide an efficient index system for evaluating leanness extent of the organizational supply chain. In today’s competitive global marketplace, the…
Abstract
Purpose
The purpose of this study is to provide an efficient index system for evaluating leanness extent of the organizational supply chain. In today’s competitive global marketplace, the concept of lean manufacturing has gained vital consciousness to all manufacturing sectors, their supply chains and, hence, a logical measurement index system is indeed required in implementing leanness in practice. Such leanness estimation can help the enterprises to assess their existing leanness level and can compare different industries that are adapting this lean concept.
Design/methodology/approach
The present work exhibits an efficient fuzzy-based leanness assessment system using trapezoidal fuzzy numbers set.
Findings
The methodology described here has been found fruitful while applying for a particular industry, in India, as a case study. Apart from estimating overall lean performance metric, the model presented here can identify ill-performing areas toward lean achievement.
Originality/value
The major contributions of this work have been summarized as follows: development and implementation of an efficient decision-making procedural hierarchy to support leanness extent evaluation; an overall lean performance index evaluation platform has been introduced; concept of generalized trapezoidal fuzzy numbers has been efficiently explored to facilitate this decision-making; and the appraisement index system has been extended with the capability to search ill-performing areas which require future progress.