System provides new levels of traceability

Citation

(2003), "System provides new levels of traceability", Aircraft Engineering and Aerospace Technology, Vol. 75 No. 6. https://doi.org/10.1108/aeat.2003.12775fad.007

System provides new levels of traceability

System provides new levels of traceability

Keywords: Aerospace, Fasteners, Software

Hurst Green Plastics Ltd of Clitheroe, Lancashire, UK, has introduced IntelliBin, a computer-controlled aerospace fastener management system that provides operators with "near-real-time" control of small, consumable products such as rivets, nuts and washers, in an aircraft build line and enables a high level of parts traceability to be obtained. The system is also said to reduce the possibility of line stoppages caused by running out of consumable components and eliminates the need to hold large and costly back-up stores of product on site.

The company has developed the system with their IT associates, Dash Computer Products also, of Clitheroe. IntelliBin- is based on the Hurst Green TwinBin- fastener control system which is already in use by a number of leading UK and USA aircraft manufacturing companies.

Comprising two bins mounted vertically but divided by a slide, each lower bin carries a bar code providing important data about the contents of the bins. Each bin is initially loaded with product and operators will use components only from the lower of the two bins. When the lower bin is exhausted, the operator will pull the dividing slide and allow the product in the upper chamber to fall into the lower. This indicates to a direct line feed supplier or stores operative to replenish the upper bins. The system is believed to be ideal for managing "critical" bins where parts with unusually long lead times or components that could cause production stoppages are located.

Using a bar code scanning system a stores operative will scan empty bins and download the data manually via a scanner cradle into a computer. Depending on the level of control required, data can also be transmitted instantaneously over a WiFi LAN (Radio Frequency local area network) or a GPRS cellular telephone link to a remote computer system, that serves to monitor the status of consumable items.

Tightening legislation in Europe on traceability of parts used in the manufacture of aircraft means that this development is timely for the industry. TwinBin- systems are already making their contribution to "lean" manufacturing by reducing stock levels and increasing shop floor efficiencies.

Details available from: Hurst Plastics Ltd. Tel: +44 (0) 1254 826771; Fax: +44 (0) 1254 826757.