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Symbiotic relationship between robotics and Lean Manufacturing: a case study involving line balancing

Juliano Endrigo Sordan (Department of Industrial Engineering, Federal University of São Carlos (UFSCar), São Carlos, Brazil)
Pedro Carlos Oprime (Department of Industrial Engineering, Federal University of São Carlos (UFSCar), São Carlos, Brazil)
Marcio Lopes Pimenta (Management and Business College, Federal University of Uberlândia, Uberlândia, Brazil)
Franco Lombardi (Department of Management and Production Engineering (DIGEP), Politecnico di Torino, Turin, Italy)
Paolo Chiabert (Department of Management and Production Engineering (DIGEP), Politecnico di Torino, Turin, Italy)

The TQM Journal

ISSN: 1754-2731

Article publication date: 12 August 2021

Issue publication date: 24 November 2022

962

Abstract

Purpose

The present paper aims to demonstrate the potential of integration between industrial robotics and Lean Manufacturing (LM) approach to increase the efficiency of an assembly line.

Design/methodology/approach

Based on a case study performed in an Italian company, this paper reports a comparative analysis of the results produced on a line balancing study involving a semi-automated production line, aided by an industrial robot.

Findings

The results suggest the possibility of implementing industrial robotics in line balancing studies highlighting efficiency gains and idle reduction. Further, it also addresses some concepts directly related to industry 4.0, such as collaborative robotics, artificial intelligence, and lean automation.

Practical implications

Line balancing studies may include advanced robotics in order to extend traditional lean practices toward Digital LM.

Originality/value

This study adds contributions to the operational excellence literature, demonstrating the symbiosis between industrial robotics and LM practices.

Keywords

Acknowledgements

The authors acknowledge the financial support from: National Council for Scientific and Technological Development (CNPQ), Processes: 314095/2018-7, 407896/2018-0.

Citation

Sordan, J.E., Oprime, P.C., Pimenta, M.L., Lombardi, F. and Chiabert, P. (2022), "Symbiotic relationship between robotics and Lean Manufacturing: a case study involving line balancing", The TQM Journal, Vol. 34 No. 5, pp. 1076-1095. https://doi.org/10.1108/TQM-03-2021-0073

Publisher

:

Emerald Publishing Limited

Copyright © 2021, Emerald Publishing Limited

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