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Fuzzy assessment analysis and key improvements to a production system

Yau-Ren Shiau (Department of Industrial Engineering and Systems Management, Feng Chia University, Taichung, Taiwan)
Hui-Min Chang (Department of Industrial Engineering and Systems Management, Feng Chia University, Taichung, Taiwan)

The TQM Journal

ISSN: 1754-2731

Article publication date: 8 November 2019

Issue publication date: 15 January 2020

217

Abstract

Purpose

The framework of Six Sigma Define-Measure-Analyze-Improve-Control was applied in this study, and various tools and techniques were used at different stages to implement lean measures to ensure quality. The purpose of this paper is to develop a decision-making framework that assesses key quality performance to ensure that practitioners improve quality and control by modeling and optimizing production processes.

Design/methodology/approach

A model of a quality performance index system was established. The weights of factors and sub-factors, which were estimated using an FAHP, were used as a reference for the decision maker under fuzzy uncertainly to make a decision, and thus, results present the bottlenecks in processes. Furthermore, any other factors that may affect the key process bottlenecks must be considered. The critical to quality characteristics were determined, and factor levels were set. The interaction between the factors was analyzed, their significance was studied using the Design of experiments and the parameters were predicted. Finally, quality improvement decisions were made through failure mode and effects analysis.

Findings

The implementation results of this research prove that the proposed model could successfully determine the key processes and focus on the improvement of critical quality factors under limited resources.

Originality/value

This study establishes a set of performance appraisal methods for production systems, which can be used for improving productivity and quality.

Keywords

Citation

Shiau, Y.-R. and Chang, H.-M. (2020), "Fuzzy assessment analysis and key improvements to a production system", The TQM Journal, Vol. 32 No. 1, pp. 38-55. https://doi.org/10.1108/TQM-03-2019-0082

Publisher

:

Emerald Publishing Limited

Copyright © 2019, Emerald Publishing Limited

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